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激光制造业亟需组建优秀的激光加工团队，大力普及激光加工技术，设立激光加工教学、科研和生产基地，加大相关技术同步研究，将机器人技术、仿真技术应用等大规模地应用到城市轨道车辆制造中，发展我国自主特色的激光加工设备以及加工工艺。激光加工技术在城市轨道车辆制造中的应用，包括焊接、切割、表面改性、打标、快速成型、打孔及微细加工等。文章以城市轨道车辆为研究对象，阐述了先进激光焊接、激光切割在城市轨道车辆制造和轮轨表面处理等的原理和特点，分析了目前激光加工技术在城市轨道车辆制造中的特点和应用前景，为缩短与国外先进技术的差距，加快轨道交通技术储备提供参考。

城市轨道交通已成为现代城市公共交通的主动脉，具有运量大、能耗低、效率高、污染小、准点率高等优势。中国如今已成为全球城市轨道交通建设投入的主力军，甚至连许多二线城市都具备了轨道交通建设的条件与需求。
随着中国政府“十三五”规划的提出，国家发改委已批复了多地轨道交通的规划，到2020年投资预计将超万亿。目前城市轨道车辆制造行业中，激光加工制造技术备受瞩目，其很大程度上提升了城市轨道车辆制造水平；轻量化与高速化的趋势，也持续为其提出新方向、新课题。

由于中国的城市轨道交通起步较晚，因此为了缩短与国外先进技术的差距，应引进、研究和消化当前最新技术及设计思路，加快轨道交通技术储备，探究激光加工技术在城市轨道车辆制造中的应用。车辆激光焊接车辆转向架以及车体是城市轨道车辆上的关键构成，材质也经历了普通合金钢、不锈钢、铝合金型材几个阶段。目前在城市轨道车辆制造中，逐步引入了激光焊接等新的加工工艺。

激光拼焊

激光拼焊是城市轨道车辆中最被看好的技术之一，属于无接触焊接，可将不同钢种、厚度、表面处理的钢板焊接成一个整体，区别于电阻滚压缝焊，通过自由组合，使得构件变轻，零件变少，不仅提高可靠性，为宽体车制造奠定基础，同时也改善了焊接质量，提高了钢材收得率，并降低了生产成本。

激光组焊

激光组焊在城市轨道车辆车身制造中举足轻重，通过双件组焊、多件组焊，将已切割成形的各类车身构件，焊接成白车身分总成，进而总装成整车车身。激光组焊因其焊接强度高，可明显改善车身强度、刚度及密闭性。焊接同时结合面小、变形小、焊接速度快、可焊材料范围广，适合于柔性化生产，投资效益好。但激光组焊技术也有明显的缺点，如对夹具、被焊件、监测精度等要求严格，焊接后检测评价和返修困难，一次性投入大等。

激光-电弧复合焊

1) 不锈钢车体制造。城市轨道车辆车体通常选用不锈钢车体，由于电弧焊接后热影响及变形等较严重，因此为改善外观，过去常常进行涂装作业，而现在则选用激光或电阻焊进行作业。

通过长期加工技术应用的实践、积累及分析，不锈钢接头焊接技术规范、疲劳曲线、硬度、抗拉强度、屈服强度、等技术指标相继被取得或检验，车体激光焊接样件的制评亦完成。


2) 车辆转向架制造。城市轨道车辆转向架通常选用日本进口或国产的中厚合金钢板材，同时多选用熔化极气体保护焊。用于长直缝焊接的机械人手臂，已被各厂商所引进，来改善焊接稳定性；而开具有不同规格的坡口，通常留较小钝边，以确保熔透。激光-电弧复合焊优化焊接效率，显示了激光和电弧的特点；同时减少了设备和人员投入，降低了焊接成本，并且可选较大钝边。


车辆激光切割

激光切割技术特性城市轨道车辆制造厂商已大量使用激光切割技术，其加工的产品有很多，如车体、内装板材、转向架，常选用二维平面切割。激光可以加工出高精度、高切割断面质量的零件外形、轮廓和孔。

固体(或CO2)激光切割机通常适用于碳合金钢、不锈钢，同时也适用于铝合金板，可达到理想断面加工质量和切割速度。以某企业为例，轨道车辆车体为不锈钢，选用6 k W激光和剪板机对6 mm以下板材下料。车辆转向架选用激光切割机对14 mm以下板材进行下料，其材料为Q345C低合金结构钢。

下料环节激光切割

城市地铁机车制造首先要准备相关材料，这个阶段激光切割技术尤为重要。激光切割与火焰切割相比，切割速度快、工件变形小、加工精度高、适用性强、节料省钱、经济适用[16]，因此激光切割技术已被广泛用于轨道车辆制造中。以某企业为例，其高速动车组车体选用激光和剪板机对6 mm以下板材下料，材料为铝合金板材及型材。车辆转向架选用6 k W激光切割机对12 mm以下板材下料[17]。

 

IPM31-ATM

sbc-6743

PSA-1509U

1492-MUA3-A10-A13 1773 - 1756 Conversion Mounting Assembly

软启动器 3RW30132BB04

变送器 3RS11201DD20

性能信号模块 6ES7 522-1BH01-0AB0 DQ 16：数字量输出模块，晶体管 DQ 16 x 24 VDC/ 0.5A HF, 35mm 模块，不含前连接器

156-B32AA2 32 A Contactor

1746-ITB16 SLC 16 Point Digital Input Module

1786-TPRT2T C-Net TNC IP67 T-TAP/TNC-TNC RIGHT THICK

193-T1CC36 24.5-36 A IEC Bimetallic Overload Relay

20-HIM-C5S PowerFlex Programmer Only HIM

2090-CSBM1DF-14AA50 Kinetix Cable Single DSL 2090-Series

20AC022A0AYYANC0 PowerFlex 70 AC Drive 22 A at 11 kW 20A

GA647TRT075 Proficy GlobalCare Assist for CIMPLICITY HMI Server 75 I/O Runtime System

GP647IFSTRN00900 GCP iFIX Std HMI 900 I/O Run

IC600CB536RR Communications Control Module Type 2

IC647HSTCSEO10000KM eSignature Option for Historian - Enterprise Corporate Server 10,000,000 Points (M4 Key)

IC647WATERINFOCENTER Water InfoCenter Solution Pack - Hist, iFIX, IGS, WebSpace, Water SP (M4 Key)

IC693UDR005RR 28 pt DC In/Relay Out/DC Out, AC Power Supply

IC756RDV001J-97 DV Development - Irix Op Sys Addt'l User, Japanese, Version 9.7

MicroLogix 1200 System 1762-L40AWA MICROLOGIX 1200, 40 PT.

PLC-5/1771 System 1771-ES SERVO ENCODER FEEDBACK EXPANDER

Distributed I/O 1794-IB16XOB16P 24 VDC COMBO MODULE, 32 POINTS

Communications 9355-WABJBENE RSLINX OEM/RSJUNCTIONBOX BUNDLE

Operator Interface D6195-6.5.1IT CONTROLVIEW 300 INSTALLATION MANUAL (ITALIAN)

Support 9358-BEPB10R SUPT REINSTATEMENT CONTRACT FOR 9358BEPB10ENE

Support F1747-SDNSERB FIRMWARE UPGRADE FOR 1747-SDN MODULE

RSI Software Products 9324-RL0300ENE RSLOGIX 500 STANDARD CD-ROM

RSI Software Products 9301-2SE3503JPE RSVIEW32 RUNTIME 100K WITH RSLINX (JAPANESE)

RSI Software Products 9358-HSTS2200U1R UPGRADE: OUT-SUPT: HISTORIAN 150 TO 300 TAG

Motion Control W-3016-N-H00AA MOTOR,SERVO,WASHDOWN,AF,1.7 NM,3000RPM,6.4KG

5412-128 Greyline Micro MC. 4 Lines, (20) 5MM Chars. VFD. Quick Connect. 128K Memory. NEMA 4

IC200ERM001 EXPANSION RECEIVER ISOLATED

IC695DEM002 RX3i type 2 demo case. Demo includes CPU, power supply, Ethernet, inputsimulator, output, high speed counter, analog combo, Universal analog, and digital servo modules. Demo also includes QuickPanel control/view

MTR-1216-N-D-E-0 MTR series NEMA 23 stepping motor. Winding connection type is determined by cable

cRIO-9068

PCM-9571

MOXA 正品 CP-132I

C79458L7000B126

GTB6022-13L

BP-0604P

ROBO-8779VG2A

1492-SPM2D150 MCB Supplementary Protector 15 A

软启动器 3RW30462BB14

电机启动器 3VU16401CJ00

150-F317NCDB SMC Flex Smart Motor Controller

1732E-IB8M8SOER ARMORBLOCK 8 POINT SOE INPUT

1771-VHSC 1771 Combination Module

193-EEJZ E1 Plus 40-200 A Overload Relay

20-750-2262C-2R PowerFlex 750 24V DC IO Option module

2090-CPWM7DF-10AA01 MP-Series 1m Servo Power Cable

2097-V31PR2 Kinetix 300 Servo Drive

ENP2335M020 Male Standard/Male Standard, 2 meters

GFK-1866 S2K Series Brushless Servo Amplifier User's Manual

IC220DEM012 VERSAPOINT STATIC DEMO, PROFIBUS NIU

IC647CSPR002 Proficy Cause+ for Intelligent HMI/SCADA Runtime Server - 2X monitored KPIs

IC647PSC300 Proficy Process Systems 3000 I/O with CIMPLICITY

IC693MDL230LT 120 Vac Isolated Input (8 Points) (LT)

IC756CDV000E-97 DV Development - Compaq True64 Op Sys, English, Version 9.7

MSI-MGMT-25-43 Production Management Clients 25 Pack

PLC-5/1771 System 1785-L26B PROTECTED PLC-5/20 CONTROLLER, 16K WORD SRAM

Distributed I/O 1738-IJM23 5 VDC INCREMENTAL ENCODER

Communications 1787-PCABL PROBE CABLE FOR 1770KFD

Operator Interface 2711-NM13 2 MBYTE PC FLASH MEMORY CARD FOR PANELVIEW E TERMS

Support 9304-WTD300S SUPT RENEWAL CONTRACT FOR 9304WTD300

Support 9324-RLD200S SUPT RENEWAL CONTRACT FOR 9324RLD200ENE

DeviceNet Products 2711-B5A10L1 PV550 MONO KEY&TOUCH, DNET & RS232 PRINT

RSI Software Products 9301-2SE335JPU3R RSVIEW32 RUNTIME 1500-5K UPGRADE OUT-SUPT (JP)

RSI Software Products 9371-EDESI1 RSWIRE DESIGNER/IEC STANDALONE

Motion Control MPG-B010-091M24 MOTOR,SERVO,GEAR RATIO 91,35NM,71RPM,MULTI,BRK

Silver Series 2711-K14C3 PV1400 COLOR KEY, DH485 & RS232 PRINT

HE693STG883 8 channel +/-20mV, +/-25mV, +/-30mV strain gage input module for Series 90-30 with 16-bit resolution and weighing functions.

IC670CHS002 I/O Base, Box Style

QPI-MBP-201 MODULE MODICON MODBUS PLUS

ST-7111 STXi Expansion Power Distribution module module, 24VDC, 1 A 5VDC booster

USB-9221

GE-300-SG

ADVANTECH AIMB-741

HPCI-6S4

HPC-1811CLDNA

PCI-5122

1492-SPM1B030 MCB Supplementary Protector 3 A

人机界面 6ED1052-1CC00-0BA5 LOGO!24,24VDC,8DI(2AI)/4DO 晶体管

6ES73317PF014AB2

1497B-A9-M11-0-N Control Power Transformer

1606-XLS960EE 200 to 240VAC In 24 to 28VDC Out 960W PS

1769-IQ32 CompactLogix 32 Pt 24VDC D/I Module

190-HM1 Rotary Door Handle

194R-J100-1753 Disconnect, fused, J-type, 100A

2090-CPBM7DF-14AA20 MP-Series 20m Standard Cable

2090-XXNPMP-8S15 MP-Series 15 m Length Power Cable

CBL-3C-MP-20 Power cable for MTR-3S43-G or MTR-3S45 or MTR-3S46 or MTR-3S60-G series servo motors. 20 feet

GF-0675R Connecting FlashCable to Fowler Trimos Vertical, Horizontal.

IC200TBX464 Tool box, Micro 64, stepper motor, PowerCube amplifier and software. Includes (IC200UDD064) 24VDC In/24VDC Out, DC Power Supply, (IC200USB001) RS-232 option board with (2) 0 -10VDC analog in, stepping motor amplifier (IC800PCUB00300), stepping motor

IC646TBSPMSS100 Smart Process Monitoring SPC+ server 100 KPIs

IC647NTS010 CIMPLICITY HMI Terminal Services 10 User Pack

IC693ALG220 Analog Input, Voltage (+/-10VDC, 12bit), 4 Channels

IC752CBT070RR Datapanel 320T CEG (Color Expansion w/ Genius): 320x240 1/4 VGA Passiv e Color with 80386SX/40 PC processor. Analog touch screen with text, bitmaps, bar graphs, real time clock. With 2Meg and Genius PC/104.

IC800VMCS030 VersaMotion amplifier serial communication cable, 3 meterss

SLC/1746 System 1746-NO4V (4) ANALOG VOLTAGE OUPUT FOR PROGRAMMABLE CTRLR

Industrial Computers 6189V-DIMM128 DIMM MEMORY 128MB

Application-specific products 1403-CF250 F LINK,50 M

Operator Interface 2711-K6C14 PV600 COLOR KEY, MBUS & RS232 PRINT

Support 9301-2SE2400ZHR SUPT REINSTATEMENT CONTRACT FOR 93012SE2400ZH

Support 9323-LOOP01S SUPT RENEWAL CONTRACT FOR 9323LOOP01ENE

DeviceNet Products 1734-OV4E 24V DC 4 CHANNEL SINK OUTPUT MODULE

RSI Software Products 9301-2SE3100ZHE RSVIEW32 RUNTIME 150 (CHINESE)

RSI Software Products 9358-BNTK60U2R UPGRADE: OUT-SUPT: RSBATCH BACK-UP KEY 10 TO 60

Motion Control MPL-B420P-RJ22AA MOTOR,SERVO,4.74 NM,5000RPM,RSLVR,460V,5.9KG

Motion Control 2090-UXBK-D1509 BREAKOUT BOARD KIT,MTR FDBK,CN2,ULTRA X000,9M

GFK-0787 Genius Modular Redundancy User's Manual

IC646MDA700 View 700 Tag Runtime & Development System

MSDIS-1010 Discontinued, Order MSDIS-1210

PSPC-MONITOR25 Prof Shop Floor SPC Monitor 25 User

PXIe-2569

AVCLAN PS10311 PC113-A

C79298-A3238-B903

MIO-AUDIO 888

D1280E1-PCI

Q80BD-J71LP21-25

1492-N901 TERM BLCK Marking Cards for HM

安装导轨 6ES7390-1AJ30-0AA0 安装导轨，830 mm

变送器 3RS18001HQ01

TIA 博途 WinCC 选件 6AV2107-2LH00-0BD0 SIMATIC WinCC DataMonitor for Runtime Professional Powerpack 10 -> 25 Clients

1585J-M8PBJM-15X 1585J Ethernet Media Cables

1760-L18AWA-EX Pico 18 Point AC Controller

188-K2C320 Miniature Circuit Breaker 32 A

194L-E12-1751 12A 194L Load Switch

2090-CNSRPRS-AA20 Kinetix 6000M network cable

2090-XNRBM-1 RBM CONN SPARE PARTS KIT

BC647MRA700 View Runtime 700 I/O with Proficy GlobalCare Complete with USB Hardware key

GC647IPWRCLNRNM iPower Option - Run Client Globalcare Complete part

IC200DEM001 DEMO Kit VersaMax I/O and control

IC646NCN020 HMI for CNC Additional Connection

IC647IFSTRNUNLMTM iFIX Standard HMI Unlimited Runtime (M4 Part)

IC670MDL240RR 120VAC 16 pt. Grouped

IC697MDL250 120 Vac Input (32 Points)

IC800SLCBVL100 Power/brake cable for SLM350 or SLM500 S-series servo motors with brake. 10 meters

ControlLogix/1756 System 1756-DMCF003 3 M DUPLEX FIBER OPTIC CABLE FOR DRIVE MODULE

Industrial Computers 6182H-12KEH15D VVCE 1250, KEYPAD, EXT MEM, CNET, DC

Process Control 1757-PFBEXP065 PROFIBUS INTERFACE MODULE EXPANSION

Operator Interface 2711P-RP PV PLUS LOGIC MODULE W/O FLASH OR RAM

Support 9357-ANETMDAD3R SUPT REINSTATEMENT CONTRACT FOR 9357ANETMDAD3E

Support 9361-LADDER500S SUPT RENEWAL CONTRACT FOR 9361LADDER500

ControlNet Products 1734-OB4E 24V DC 4 CHANNEL SOURCE OUTPUT MODULE

RSI Software Products 9301-2SE2400U5 UPGRADE: IN-SUPT: RSVIEW32 WORKS 5000 TO 32000

RSI Software Products 9357-ENETMD3E RSNETWORX WITH MD FOR ENET

Motion Control MPL-A420P-MJ22AA MOTOR,SERVO,4.74 NM,5000RPM,MULTI,230V,5.0KG

Motion Control 2090-UXNFBN-K03 CABLE,ULTRA, NON-FLEX,SKWD,R/A,3M

CBL-13-ET-20 MTR-1300 and MTR-1N Series Stepping Motor Encoder Feedback Cable, 20 Ft.

IC600WD500 I/O Cable, 500 feet (150m)

IC800SKCPZ050 Power Cable, S2K to 200 - 750W S-Series Servo Motors, 5 Meters

OC647IFGLBLCLN001M iFIX WebSpace: Additional 1User

PXI-2527

ADE-9020

PCA-6145R

IMB-210 A1 AIMB-210G2-S6A1E

POS-560

GENE-9655

1492-MCAA110 10 A UL489 Miniature Circuit Breaker

1494U-FC100R 1494U 100A Class R 600V Fuse Clip

软启动器 3RW44542BC44

SIMATIC STEP 7 V14 6ES7822-1AA00-0YM5 SIMATIC STEP 7 专业版 TIA Portal SUS Compact

1585D-M4UBDF-8 Ethernet Media M12, Patchcord

1756-IF8IH ControlLogix 8 Pt A/I HART Isolated

1797-BOOT FlexEx Accessories

194E-E25-1756 25 A 194E Load switch

2090-CFBM4DF-CDAF50 MP-Series 50m Feedback Cable

2090-KPBM7-12AA MP-Series Power and Brake Connector Kit

BC646EXO365 Solution Provider additional OP License

GC646TRT935 Proficy GlobalCare Complete for Server 35,000 I/O Runtime System

HMI-CAB-C102 CABLE MODICON 984 MICRO

IC641GTE666 Diagnostics/Configuration Disk for IBM-PS/2 Class Computers

IC647IFCLNTCRNC iFIX iClient Runtime (M1Component Part)

IC660EBA024RR Current Source Analog, 24/48Vdc, Electronic Assembly

IC695MDL765 Smart Digital Output Module 24/125 volt DC, ESCP 1A Positive Logic 16 Points. Module does not ship with terminal block. IC694TBB032 or IC694TBSx032 terminal block is required.

IC756WRE049E-23 DataViews Runtime for Windows 25-49, Per User, English, Version 2.3

FlexLogix System 1794-IA8I 85-132VAC INPUT MOD(ISOL)

PLC-5/1771 System D1771-6.5.92 1771-BIM BASIC MODULE USER MANUAL

Process Control 1757-PLXSIFD PLX HW S9000 ETHERNET QUICKBUILDER INTERFACE

Operator Interface 2711P-T7C6D2 PV PLUS 700, TOUCH, RIO/DH, DC PS, EXT MEM

Support 9307-RSP32WENR SUPT REINSTATEMENT CONTRACT FOR 9307RSP32WEN

Support GML-DSS SUPT RENEWAL CONTRACT FOR GMLDS

Support F1785-L26BSERD FIRMWARE UPGRADE FOR 1785-L26B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2300ESU2 RSVIEW32 WORKS 150-1500 UPGRADE IN-SUPT (ES)

RSI Software Products 9701-VWSB250DEU1 RSV SE STATION 25 - 250 DISPLAY UPGRADE (GERMAN)

RSI Software Products 9399-INTWINUG INTERCHANGE FOR WINDOWS USER GUIDE

Motion Control 2098-IPD-HV030-DN HIGH VOLTAGE DRIVE, 7A/14A, ULTRA5000 DEVICENET

BC646MDA000 View Development/Runtime 8,000 I/O

IC300DQM902 20 Relay Outputs (250vac, 30vdc, 2.0A)

IC752PBMU11 Profibus Master/Scanner for ControlStation CE Iix

MTR-3S65-G-R-B-E-SRR Servo Motor 24V Brake, Seal

PCI-5402

LMB-586VH

FPM-8192V-X0AE

VSBU-120-12

MMC-BDPV81 INA

DMC2210A

1492-JG70 IEC 1-Ckt Feed-Through Grd Blk 70mm

1492-WM4 IEC Term Blck 8x47.6x41mm Screw

软启动器 3RW44231BC46

紧凑型信号模块 6ES7 521-1BL10-0AA0 DI 32：数字量输入模块，DI 32x 24VDC BA, 25mm 模块，含前连接器

1585-C4EB-S300 Ethernet Cable Spool PVC Red 300m

1746-NT8 SLC 8 Point Digital Input Module

1788-EN2DNROM EtherNet/IP-DNet Bridge - On Machine

193S-EESP E1 Plus 5.4-27.0 A Overload Relay

20-PP01049 FAN FOR FAN INVERTER PWRFLEX HIGH PWR

2090-CSBM1DF-14AF25 Kinetix Cable Single DSL 2090-Series

20AC030A0AYYANC0 PowerFlex 70 AC Drive 30 A at 15 kW 20A

GC-8455-SW-CF MTL8000 Configurator Software (Serial cable included)

GPA-602-PCI LVDT input system for PCI (End User).

IC600CR620RR 19 inch Series Six Plus CPU Rack w/o Power Supply (11 Slots)

IC647HSTCSEO500KM eSignature Option for Historian - Enterprise Corporate Server 500000 Points (M4 Key)

IC647WFLPCA Proficy Workflow - Production Corrective Action Templates and Reports

IC694ALG223CA Input module, analog 16 point single ended, current.

IC756RDV010K-99 DV Draw Development on IRIX Op Sys, Korean, Version 9.9

MicroLogix 1200 System 1762-OW16 16 POINT VAC/VDC RELAY OUTPUT MODULE

PLC-5/1771 System 1771-QA STEPPER MOTOR POSITIONING ASSEMBLY W/ 1771OJ,-M1

Distributed I/O 1794-OB32P 24 VDC OUTPUT MODULE, 32 POINTS

Communications 9399-INTSOLUG INTERCHANGE FOR SOLARIS USER GUIDE

Support 6200-AGA3S SUPT RENEWAL CONTRACT FOR 6200AGA3

Support 9358-BIZDME1S SUPT RENEWAL CONTRACT FOR 9358BIZDME1

Support F1771-ASBSERD FIRMWARE UPGRADE FOR 1771-ASB I/O MODULE

RSI Software Products 9324-RL53U7ENE RSLOGIX 5 STD TO PRO UPGRADE

RSI Software Products 9301-2SE350FRU1R RSVIEW32 RUNTIME 32K-100K UPGRADE OUT-SUPT (FR)

RSI Software Products 9358-HSTS2400U1 UPGRADE: IN-SUPT: HISTORIAN 150 TO 32K TAG

Motion Control 8720SM-005S1BAS3 SPARE PART ONLY - GMS ITEM

78004657 Target Two-Axis Motion Controller Expansion Card Kit

IC200MDD847LT MIXED OUTPUT RELAY 2.0A PER PT ISOLATED 8PT / INPUT 240VAC GRP 8PT (LT)

IC697ACC806 I/O Cable (32 conductor) for IC697Vxxxxx modules. Ten feet long