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DIG/MOD 648-00

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为了进一步提升数控机床的加工精度和一致性，华中数控计划与机床企业充分合作，实施“机床品质提升工程”计划，将华中8型智能数控系统热误差补偿技术应用于数控机床，致力于提高机床加工效率、加工精度和加工一致性，提升机床品质和市场竞争力。
随着科学技术、机械制造加工业的迅速发展，对数控机床的加工精度提出越来越高的要求。提高数控机床加工精度有两种基本方法：误差防止法和误差补偿法。误差防止法是指通过提高机床制造和装配精度及设计精度、机床零部件的制造精度和安装精度、优化机床结构、辅助部件等方法来实现。此方法的特点是成本增加大，实施起来有局限性。误差补偿法是指使用软件技术，通过分析、统计、归纳及掌握原始误差的特点和规律，建立误差数学模型，进行人为误差补偿，从而减少加工误差。此方法的特点是：经济有效，实现相对简单。
已故的国际著名机械制造专家、美国密西根大学教授吴贤铭曾说过：“误差补偿技术的巧妙之处在于加工出的零件精度可比加工母机的精度还高。”由此可见，误差补偿技术的巨大作用。
目前，误差补偿技术以其强大的技术生命力迅速被各国学者、专家所认识，并使之得以迅速发展和推广，已成为现代精密工程的重要技术支柱之一。
热误差补偿技术有哪几种？
热误差补偿技术主要分为热误差斜率补偿和热误差偏置补偿两种方式：
热误差偏置补偿又叫与位置无关的热误差补偿，是在热变形部件上安装温度传感器，检测传感器的实时温度，通过查询补偿表中对应温度的补偿值，将目标轴的机床坐标系进行偏移。用以消除该部件因热变形导致的轴向热位移，一般用于非移动部件，如主轴、动力头等发热量较大且易产生结构变形的部件上。
热误差斜率补偿又叫与位置相关的热误差补偿，在传动部件（丝杠、齿轮齿条）上安装温度传感器，测量出传动部件极限温度区间内所有温度点对应的目标点热变形量，通过统计和计算合理安排温度补偿间隔，将计算出的热误差补偿数据填入补偿表中。系统通过检测温度传感器的实时温度，查询补偿表中对应温度的补偿值，根据目标轴的实际位置相对于热膨胀零点的距离折算出补偿量输出到目标轴上。用以消除传动部件当前所在位置相对于热膨胀零点的热伸长量。
数控机床的主要误差来源有哪些？
数控机床产生误差的来源主要有：几何误差/运动误差、热误差、控制误差、力误差等，通过研究发现，所有的误差来源中热误差占比最高，达到近40%。
 

APC-3321A

1492-MS8X12V1-50 Connection Products

数字量输入/输出模块 6ES7421-1EL00-0AA0 DI/32 120V AC,浮点式

6ES78105CC000YM2

153H-C317XBD-54 SMC-3 ENCLOSED COMBINATION 317A

1608N-025A220V2S 25 A Mini DySC Sag Corrector

1790-0V16X CompactBlock LDX 16 Expansion Block

193-EDN E1 Plus DeviceNet Module

194E-FA40E 194E Load switch

2090-CFBM7DD-CEAF07 Kinetix 7m Flexible Cable

2090-U3BB-DM12 Ultra 3000 Breakout Board Kit

BC646MRA000 View Runtime 8000 I/O with Proficy GlobalCare Complete

GC647ARC050 GC Reporting Client 50 Pak

I5T/2 Proficy Process Systems Tuning Tools from ControlSoft for 10 Loops

IC646APS30005 CSense Predictive Soft Sensor 5 KPI's

IC647IFPLRN00075C iFIX Plus SCADA 75 I/O Runtime (M1Component Part)

IC660HHC005 Hand-Held Monitor Cable

IC697ACC805 I/O Cable (64 conductor) for IC697Vxxxxx modules. Ten feet long

IC756XDV010E-925 "DV-Draw Development on Solarisx86 Op Sys, English v9.25"

FlexLogix System 1794-TB3S FLEX I/O TERMINAL BASE WITH SPRING CLAMPS

GuardPLC Systems 1753-L28BBBM GUARDPLC 1600 - SAFETY PLC W/MODBUS, 28 I/O

Process Control 1757-UPGSIFG UPGRADE HW UDC 3000/5000/6300 QUICKBUILDER I/F

Operator Interface 2711P-K12C4D1 PV PLUS 1250, KEYPAD, RIO/DH, DC PS, STD MEM

Support 6008-SQS1S SUPT RENEWAL CONTRACT FOR 6008SQS1

Support 1400-SPR 1400-SP SOFTWARE SUPPORT REINSTATEMENT

Support F1785-L80C15SERF FIRMWARE UPGRADE FOR 1785-L80C15 PLC5 PROCESSOR MO

RSI Software Products 9301-2SE2350ESU1 RSVIEW32 WORKS 150-5K UPGRADE IN-SUPT (ES)

RSI Software Products 9701-VWSS250DEU1 RSVIEW SE 25 TO 250 DISPLAY UPGRADE (GERMAN)

RSI Software Products 9399-WAB32GR RSLINX GETTING RESULTS GUIDE

Motion Control 8720MC -B042-AN- 42 AMP B CHASSIS DRIVE, OPEN ENCL., LESS OPTIONS

BC646MPSU01 Logic Developer PLC Standard Edition with SAFE

IC300OCS301 OCS300 5.7" STN WITH ETHERNET

IC752WTD802 Display Station 2000 Series - 18.1" active matrix SXGA (1280x1024) resistive touch screen, Pentium 233 Mhz, 64 MB RAM, 6.4 GB HD, expansion slots, Ethernet, with unlimited point count CIMPLICITY HMI R&D and Win NT

MTR-3T43-J-R-0-M-0RR Servo Motor Metric

PCI-6519

AIO486

NORCO-840AE

Nipron PC1U-210P-X2S

NORCO-690

AIMB-780QG2

1492-L4T IEC Term Blck 6.1x84x35.7mm Spr Clp

1494C-DJX622-A5-B1-D-E 200 A Flange Mtd Cable Switch

软启动器 3RW44342BC34

电源 6ES7 505-0KA00-0AB0 PS：25 W，额定输入电压 DC 24 V

1585BZ-F8BF 1585 Ethernet Media Accessory

1747-L542 SLC 5/04 32K Controller

1791ES-IB16 Guard I/O 16 Point Digital Input

194E-AA00E 194E Load switch

2071-AP1 Kinetix 3 100W Component Servo Drive

2090-CSWM1DF-14AA02 Kinetix Cable Single DSL 2090-Series

20AC1P3C3AYNAEC0 PowerFlex 70 AC Drive 20A

GC646MDC700 Proficy GlobalCare Complete for Logic Developer - PC & View Development/Runtime 700 I/O

HE693DNT250 Discontinued Part. Check with GE IP on migration path.

IC600WD010 Expansion Rack I/O Cable, 10 feet (3m)

IC647HSTHDAM Historian OPC HDA Server Option (M4 Key)

IC655PWR514RR Power Supply, 6 Amp, 24Vdc

IC694MDL654 Input module 5/12 VDC (TTL) 32 point POS/NEG logic.

IC756WDC009E-27 DataViews Development System Visual Basic Java & C++ English v2.7

MicroLogix 1500/1769 System 1764-RPLTB2 REMOVABLE TERMINAL BLOCK KIT (21 PT)

PLC-5/1771 System 1784-CP6 CABLE ASSY, 10FT/3.05M,KT/KT2/KL TO PLC-5 (DIN)

Distributed I/O 1797-TPR CONTROLNET EX T-TAP RIGHT ANGLE

Communications D5000-6.6.5 KT DTL HP-UX SW INSTALLATION AND CONFIGURATION

Support 9321-L5160S SUPT RENEWAL CONTRACT FOR 9321L5160

Support 9358-HSTATHR SUPT REINSTATEMENT CONTRACT FOR 9358HSTATH

Support F1772-LG FIRMWARE UPGRADE FOR 1772-LG PLC2 PROCESSOR MODULE

RSI Software Products 9324-RLD300DEE RSLOGIX 5000 STANDARD, DEU

RSI Software Products 9304-WVPD300DU3 UPGRADE: IN-SUPT: WINVW 128 TO WINVW PRO DEV 3000

RSI Software Products 9358-PLTM2600ENE RSBIZ PLNTMET SEV 200 CELL

Motion Control 8720SM-075-S6SAS1 75 KW/137 AMP, 750 VDC, AC MOTOR WITH SRS60 ENC.

A06B-0034-B075#7008 B6/2000 Servo Motor, 32K Serial Encoder

IC200TBX228 Tool box, 28 point, (IC200UDR005) 24VDC In/Relay Out, requires 120VAC Power, VersaMax SE (IC200SET001) with all software, cables (IC640VPS002)and manuals.

IC750CTR400RR PANELWARE Genius Panel Controller

MTR-1350-E-D-E-S MTR series NEMA 34 splashproof stepping motor with series winding connection and encoder

NI 9203

JUKI-745E

cPCI-6840V

BM-VP04

PCA-6187

pci-gpib IEEE 488.2

PROX1720L

1492-SPM3C100-N MCB Supplementary Protector 10 A

软启动器 3RW40472TB04

模拟量输出模块 ES7 232-4HB32-0XB0 SM 1232 AQ 2x14 位

150-SB2NBR SMC-50 SOLID STATE MOTOR CONTROLLER 110A

1734-PDN POINT I/O DeviceNet Interface Module

1783-MCF Stratix 8000 CompactFlash Spare Card

193-ESM-IG-30A-C55 E300/E200 30 Amp Sensing Module

20-750-I1B-C460D430 PowerFlex 750 Replacement Inverter

2090-CPWM7DF-14AF25 MP-Series 25m Length Power Cable

2098-DSD-HV150-DN Ultra 3000 Servo Drive

GA647IFCLNTCDV GCA iFIX iClient Dev

GP-0602NT-F8 GagePort LVDT NT (Full Bridge for Sangamo A6G1, Standard E4-8030)

IC5005CAC0001 PanelClient 15 inch with iFIX Terminal Service License

IC647HSTAE2000KM Alarm and Events Option for Historian - Standard Server 2,000,000 Points (M4 Key)

IC647SPT001 Scheduler Proficy Plant Apps Adapter

IC693MDL733RR 12/24 Vdc Output, 05 Amp, Negative Logic (8 Points)

IC756HDV001K-99 DV Development - HP/UX Op Sys Addt'l User, Korean, Version 9.9

Pico Controllers 1760-L12AWA-NC 12 I/O PICO CONTROLLER, AC

PLC-5/1771 System 1771-IN INPUT MODULE, 24V AC, 8 INPUT

Distributed I/O 1791D-4B0 DNET 24VDC CBLOCK I/O, 4 IN SINK (NOT EXPANDABLE)

Communications 1784-PCM6 1784-PCMK DH+COMMUNICATION CABLE(8 PIN DIN)

Operator Interface 2706-P44R INVIEW MESSAGE DISPLAY. 1 OR 2 LINE

Support 9305-RSVADSJPS SUPT RENEWAL CONTRACT FOR 9305RSVADSJP

Support 9515-RSMCLT010S SUPT RENEWAL CONTRACT FOR 9515RSMCLT010EN

EtherNet/IP Products 2711-K10G20 PV1000 GRAYSCALE KEY, ENET & RS232 PRINT

RSI Software Products 9301-2SE340DEU1R RSVIEW32 RUNTIME 1500-32K UPGRADE OUT-SUPT (DE)

RSI Software Products 9356-PRO2200U2R UPGRADE: OUT-SUPT: RSSQL STD.300 TO PROF.300 TAG

Motion Control 1326AB-B720E-S2K7L MOTOR,SERVO,460V,30.9NM,3500RPM,SINGL,BRK,IP67

4161-6-5 BCD To 7 SEG Display . 6 Digit, 5VDC. Dust Seal

HMI-CCT-303 BACKLIGHT TUBE 6" STN or MONOCHROME LCD QPK3 Series QPK-3xxxx-Sxx or Lxx)

IC693CPU323 10-Slot Base With Turbo CPU in base (.6 msec) 12K bytes User Program

SFW-TGTP-1.2 Target Program Flash Memory Card Rev 1.2

PCM-9562D

TREX-755

EICON EiconCard C21

NuPRO-595/596

IPC06VM1500034

ASC486

8002-4104

1492-SPM1C400-N MCB Supplementary Protector 40 A

通用型变频器 6SE6 440-2UC15-5AA1 0.55 KW,73 x 173 x 149

电机启动器 3VU13402ML00

150-C251NCD SMC-3 251A Smart Motor Controller

1609-B1000N Bul 1609 AC to AC UPS 600W Power Supply

1770-KFD RS-232C to DeviceNet Interface Module

193-EC1BD E3 3-15 A Overload Relay

194R-TL3 194R 400 Amp Multi-tap Terminal Lugs

2090-CPBM7E7-10AF07 MP-Series 7 m Length Pwr and Brake Cable

2093-AM01 Kinetix 2000 Axis Module

CP6B-0WPB-0070-AZ Power cable for B22/2000is motor. 7 meters

GF-AU10V Connecting FlashCable to Analog Unipolar +10 V (No connector),

IC200UEX014 14 point Exp (8) 24VDC In, (6)24V DC Out, 24VDC Power Supply (includes IC200CBL501)

IC647AEC002 PA Efficiency Client 2 Pak

IC647PCM050 Proficy Change Management Server - 50 Concurrent Users

IC693CBL330 Cable, Right Side, Two - 24 Pin 90 Degree Connectors, 1 Meter

IC754CBF08CTD Control Fully Loaded 8 Inch TFT Blank

IMC-31PE-2-DRR IMC-D Series Servo Motor Controller, Enhanced, 24 Amp

SLC/1746 System 9399-S5MAN MICROLOGIX 1000 AND PLC 500 A I SERIES MANUAL SET

Distributed I/O 1732D-8CFGM8 DEVICENET 24VDC 8 SELECTABLE POINTS W/M8

Application-specific products 1404-M805B-000-02 MASTER MODULE-PQ-24V P/S-CLASS 0.2

Operator Interface 2711-K10G9L1 PV1000 GRAYSCALE KEY, RS232 (DH485) & RS232 PRINT

Support 9301-2SE3400DES SUPT RENEWAL CONTRACT FOR 93012SE3400DE

Support 9381-P500KENR SUPPORT REINSTATEMENT CONTRACT FOR 9381P500KEN

DeviceNet Products 1790-8BV8VX LDX I/O,24VDC,8 UNIV IN/8 SINK OUT EXPN D-SHELL

RSI Software Products 9301-2SE3300PTU2 RSVIEW32 RUNTIME 150-1500 UPGRADE IN-SUPT (PT)

RSI Software Products 9358-EPBKY10ENE RSBIZWARE EPROCEDURE BACKUP KEY 10 UNITS

Motion Control MPL-B520K-MJ24AA MOTOR,SERVO,10.7 NM,4000RPM,MULTI,460V,BRK,13.9KG

Motion Control 9101-1391 KIT, TERMINAL BLOCK, J1 TO 50 PIN TB, 1M

GQPJ2D101L2P 5" LCD MONOCHROME 24VDC WITH CE MARK GE LABEL

IC646MRD000 Logic PC Runtime (HRT) 8,000 I/O

MTR-3T22-G-R-0-M-S MTR-Series Servo Motor, Resolver, Metric, 24V Brake, Seal

SNAP 1C5 Most Commonly used configuration, assumes port on PC is 9-pin male and port on CNC is 25-pin female. This is for Xon/Xoff communications.

PXIe-8430/8

SB1610B-48016THFU

PC10042-01

38008-0000-19-2 MF008-000019-2A

SENNC-A TNC2000 SLVNC-B

ARK-6321-AR EPCIO-6005

1492-QP5-10 IEC 10 pole Plug-in Connection Block

连接电缆 6ES7468-1AH50-0AA0 IM 电缆，0.75m

变送器 3RS11002CD20

1497-E-BASX-0-N Control Circuit Transformer

1606-XL480E-3 Power Supply XL 480 W Power Supply

1762-L24BWA MicroLogix 1200 24 Point Controller

188-K3C400 Miniature Circuit Breaker 40 A

194L-G3572 194L IP66 ABS Thermoplastic Enclosure

2090-CPBM7DF-04AA40 MP-Series 40 m Length Cable

2090-XXNFY-S15 Y-Series 15 m Length Feedback Cable

BC647SPPMK01 Solution Provider Plant Apps M4 Key includes 1 physcial M4 key that authorizes Plant Apps as well as all core products

GC647PPSOPC Global Care for Proficy Process Systems EGD OPC Server

IC200MDL640LT INPUT 24VDC POS/NEG LOGIC (2 GROUP OF 8) 16PT (LT)

IC646PCM100 Proficy Change Management 100 user pack

IC647MPP050 Logic Developer PLC Professional 50 pack with USB Hardware key

IC676CBLPWM020 IP67 Power Cordset - 2 Meters - Male Connector w/Leads

IC697PWR710RR Power Supply, 120/240 Vac, 55 Watts

IC800SSI107RD2RR 7.2A, 115/230V, DeviceNet S2K Servo Controller for MTR Series Motors

SLC/1746 System 1747-L20B 20 I/O FIXED HARDWARE STYLE

Industrial Computers 6189-RDT12C VVCE 1250 TOUCH SCREEN DISPLAY MODULE

Process Control 9399-RSBSAPRG RSBATCH SERVER API REFERENCE GUIDE

Operator Interface 2711-B5A2L2 PV550 MONO KEY&TOUCH, DH485

Support 9303-3CS0E10S SUPP RENEWAL CNTRCT FOR 9303-3CS0E10

Support 9371-RSWD1S SUPT RENEWAL CONTRACT FOR 9371RSWD1

ControlNet Products 2706-P72CN1 INVIEW MESSAGE DISPLAY. 1 TO 4 LINE

RSI Software Products 9301-2SE2500ITU1 RSVIEW32 WORKS 32K-100K UPGRADE IN-SUPT (IT)

RSI Software Products 9358-BBBKY60ENE RSBIZWARE BATCH, EPRO BUNDLE BACKUP KEY 60 UNITS

Motion Control MPL-A4530K-HJ22AA MOTOR,SERVO,8.36NM,4000RPM,ENCDR,230V,8.2KG

Motion Control 2090-UXNPBMP-8S30 CABLE,460V,NON-FLEX,MOTOR POWER,MP,8 GAUGE,30M

CBL-3T-MP-30 Power Cable, MTR-3T4x, MTR-3T5x & MTR-3T6x Series Servo Motors, 30 Ft.

IC641CTL995 Media Kit

IC800SLM350M2XE25 3500W, 230 VAC SL Servo Motor, Holding Brake, 2.5K Quad Encoder

OC647TSSOPCC000 Proficy Troubleshooter Connector: OPC Client Read & Write (including OPC HDA)

PXI-5152

PX-10S-RS-R30

LAMBDA UAZ1EP 400W UAZXEXPX0000 9940

AC6650

ICPMB-8650GR-R12

METEOR2-DIG/4/L

1492-MCGAT230 Ground Fault Circuit Breaker

1494V-L2 Door Hardware Kit

软启动器 3RW44656BC36

运行版软件 6AV2104-2HK04-0BD0 SIMATIC WinCC Runtime Advanced Powerpack 4096 PowerTags -> 8192 PowerTags V14

1585J-M4TBJM-0M15 RJ45 Ethernet Media

1756-OB16D ControlLogix 16 Pt 24V DC D/O Module

188-K1B250-N Miniature Circuit Breaker 25 A

194E-FA80 194E Load switch

2090-CFBM7DF-CDAF04 MP-Series 4m Feedback Cable

2090-U5EK-DN Ultra 5000 Breakout Board Kit

BC646MVD000 ME View View OPC Driver License w/Global Care and Software Key

GC647AUR002 GC Universal Reporting Client 2 Pak

IC200ACC403 Battery for 23 and 28 point Micro for data retention

IC646CSPR001 Proficy Cause+ for Intelligent HMI/SCADA Runtime Server - 1X monitored KPI

IC647IFPLRNUNLMTM iFIX Plus SCADA Unlimited Runtime (M4 Part)

IC660MLA101 Label for IC660BBA101 (Qty 100)

IC697ALG440RR Analog Input Expander, Current, 16 Channels

IC758WMM010 iGlobalCare Complete 6-10 Users (same site): DataViews for Windows

FlexLogix System 1794-CE1 EXTENDER CABLE FOR TERMINAL BASES, 1FT/.3M

GuardPLC Systems 1755-OF8 GUARDPLC 2000 - ANALOG OUTPUT MODULE

Process Control 1757-UPGSIFW UPGRADE MA500 QUICKBUILDER I/F

Operator Interface 2711P-T12C6B1 PV PLUS 1250, TOUCH, RIO/DH, AC PS, STD MEM

Support 9220-TAS SUPT RENEWAL CONTRACT FOR 9220TA

Support 2755-ASNR SUPT REINSTATEMENT CONTRACT FOR 2755ASN

Support F1785-V30BSERC FIRMWARE UPGRADE FOR 1785-V30B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2350JPU3 RSVIEW32 WORKS 1500-5K UPGRADE IN-SUPT (JP)

RSI Software Products 9701-VWSTJPE RSVIEW STUDIO FOR RSVIEW ENTERPRISE (JAPANESE)

RSI Software Products 9399-WABCPG RSLINX C SDK PROGRAMMER'S GUIDE

Motion Control 8720MC- -HAS1 ANALOG DIAL HIM

BC646MRB159 Logic PC Runtime 1,500 I/O

IC300OSW003 Cscape PDA Software with Palm III Series Cable

IC754ACC12MNT Mounting Clips (10) & PWR Conn, 12 QuickPanel View & Control"

MTR-3T45-H-R-B-M-0RR Servo Motor Metric 24V Brake

PCI-6703