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MIP-512A,

MIP-512A

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数控加工技术在模具制造中应用的意义

2.1 提高模具的精度

由于在模具制造过程中，对模具的精度的控制至关重要。传统的模具制造需经过一系列的诸如铣、磨、车等加工工艺来完成，加工技术难以保证，而数控加工技术可以保证模具加工的高精度，因此，广泛应用于模具制造中，例如数控铣床、数控成型机床等，除可以满足模具加工的要求外，还可以扩大加工材料的选择范围。

此外，数控加工技术，对于形态复杂及稀有金属等不易加工的材料，可以预先设计进行高精度的加工。

2.2 提高模具生产效率

数控加工技术利用其高速切削工艺，其加工速度相较于传统加工技术可提高 10 倍左右，使得生产出的模具产品具有精度高、稳定好性好等特点。
此外，数控加工技术不仅可以对常见的模具材料进行加工，还可以加工质地较坚硬的材料。
2.3 推进模具制造业向智能化发展

随着信息技术的不断发展，已经渗透到社会生活的各个方面，模具制造业也不例外，它极大的促进了模具制造业想着智能化的方向发展。

在模具的制造过程中通过不断使用信息化技术，不仅可以快速推动模具制造业向智能化发展，而且企业还可以根据收集到的模具制造信息，及时更新系统，以保证最大程度地满足对复杂工艺的技术要求。

此外，通过数控加工技术的信息化管理，还可以打破时间的限制，进行远程控制，实现异地调控操作。
3 、数控加工技术的应用分析

3.1 模具分类

在进行模具加工前，需要进行模具分类，并根据模具种类选择合适的数控机床。数控加工的方式多种多样，为了能取得最佳效果，我们应该合理进行分类，目前，较为常用的数控加工机床有铣加工、电火花切割、车削、磨削加工等，只有将加工所用模具进行合理分类，才能满足生产要求，降低成本。

数控加工是一个整体的流程，只有保证加工的每一道工序都能正常的情况下，才能制造出高质量的模具。
3.2 改进数控技术

随着计算机技术的不断发展，数控加工技术也将随之不断改进和发展。随着数控加工技术的不断提高，模具制造水平也随之提高，例如对于比较复杂的曲面模具，尤其是具有比较细微复杂形状的模具，能够利用数控铣加工及数控电火花加工相结合的方法，实现模具加工的顺利完成。
3.3 优化加工程序

数控编程技术是数控加工技术的重要组成部分，数控加工技术水平对数控加工技术有较大影响，加工程序越好，则加工水平越高，加工效益也就越高。
为保证加工效益，技术人员要综合考量三方面的因素，即加工质量、加工时间及加工程序的应用。因此，对于整个数控编程技术应按照指令并行执行的原则，降低非切削时间，以实现同一时间内的共同并发。

4 、数控加工技术在应用中需注意的问题

对于某些复杂模具，在制造过程中，若原材料选择不当或加工工艺参数设置不当，则有可能产生一系列的不良反应，如模具表面拉毛、铣削过程中出现粘刀现象等。
因此，需要合理进行选材及设置工艺参数。
 

变送器 3RS21 40-2GW60

1497-A-BASX-1-N Control Circuit Transformer

1585J-M4TBJM-0M15 RJ45 Ethernet Media

1746-A10 SLC 10 Slots Chassis

188-K1C020 Miniature Circuit Breaker 2 A

193-T1CC25 17-25 A IEC Bimetallic Overload Relay

2090-CFBM7E7-CEAF12 Kinetix 12m Extension Cable

2090-CSWM1DF-18AA10 Kinetix Cable Single DSL 2090-Series

2090-XXNPT-16S15 TL-Series 15 m Length Power Cable

CBL-3T-RD-10 Resolver cable for MTR-3T series servo motors. 10 feet

GF-0912RS-15/FOW Connecting FlashCable to Fowler Sylvac, Metronics, Mettler, Omega, Tol edo (FOW) - 15 ft.

IC200UAR014-24 Qty of 24, 14 point PLC, (8) 120VAC In, (6) Relay Out (2 at 10 amp & 4 at 2 amp), 120V/240VAC Power Supply

IC646TDV915 1500 I/O Point Development System

IC647NXV000 Proficy Tracker Order Execution Management Display

IC693ALG223LT Analog Input, Current, 16 Single Channels (LT)

IC752DDZ000 New DataDesigner editor, supports DataPanels 20, 30, 40, 50, 60, 85, 1 50, 160 and 240

IC800VMM20MBKSE25 2 kW VersaMotion medium inertia servo motor with 24 VDC holding brake (9.55 Nm)

SLC/1746 System 1746-QV OPEN LOOP VELOCITY CONTROL MODULE

Industrial Computers 6189V-SLCDRW CD DRIVE WRITEABLE (SLIM)

Application-specific products 1403-NSC COMMUNICATION MODULE FOR POWERMONITOR

Operator Interface 2711-K6C5L1 PV600 COLOR KEY, RS232 (DH485)

Support 9301-2SE2500R SUPT REINSTATEMENT CONTRACT FOR 93012SE2500

Support 9380-RSB500S SUPT RENEWAL CONTRACT FOR 9380RSB500

DeviceNet Products 1734-SSI SSI ABSOLUTE ENCODER INTERFACE

RSI Software Products 9301-2SE3200ESE RSVIEW32 RUNTIME 300 (SPANISH)

RSI Software Products 9358-BPC60U2 UPGRADE: IN-SUPT: RSBIZWARE PC PHASES 10 TO 60

Motion Control MPL-B430P-RK22AA MOTOR,SERVO,6.55 NM,5000RPM,RSLVR,460V

Motion Control 2090-SCEP5-0 SERCOS FBR CABL,CONN,ENCLOSURE ONLY PLASTIC,5.0M

GFK-1186 TCP/IP Ethernet Communications for the Series 90-30 PLC Station Manager Manual

IC646MDD075 Logic Developer PC (HRT) 75 Tag Runtime & Development System

MSP-RTD-IN1 Obsolete - 100W PT (-200 to 850C) in / Pulse out

QPI-COS-201 Communication Module for 7 inch/ 9 inch/ 10 inch & 12 inch: CANopen

PXIe-4082

PCI-7250

TC-PCIC01

ACE-832AP-RS

PM-1033

CBP-3064

1492-PD31123 380 A Power Distribution Block

中央机架 6ES7403-1TA01-0AA0 ER1 机架，18 槽，只能插信号模板

变送器 3RS17051FD00

TIA 博途数字化选件 6ES7823-0AA00-1AA0 SIMATIC ProDiag S7-1500 for 250 Supervisions

1585J-M8PBJM-5X 1585J Ethernet Media Cables

1760-MM2B Pico 12 or 18 Point Memory Module

188-K2D200 Miniature Circuit Breaker 20 A

194L-E12-3502 12A 194L Load Switch

2090-CNSSPSS-AA25 Kinetix 6000M network cable

2090-XXLF-TC350 Kinetix Drives Line Filter

BC647OEM0200 OEM Edge Program - CIMPLICITY (Approval Required)

GC647IPWRTS1CLN iPower Option - TS per Client Globalcare Complete part

IC200ERM002 EXPANSION RECEIVER NON-ISOLATED

IC646NGT000 Omron TCP/IP Communications

IC647IPCM IPC:Honeywell IPC 620

IC670MDL644 24VDC Pos./Neg. Logic Fast Input, 16 Point, Grouped

IC697MDL350 120 Vac Output, 0.5 Amp (32 Points)

IC800SLCIZ030 Interface cable to connect any 30 Watt to 750 Watt SL series amplifier to terminal block. 3 meters

ControlLogix/1756 System 1756-PA72 85-265 VAC POWER SUPPLY (5V @ 10 AMP)

Industrial Computers 6182H-12TEH4D VVCE 1250, TOUCH, EXT MEM, ENET, DC

Process Control 1757-PFBUL100 PROFIBUS INTERFACE MODULE USAGE LICENSE

Operator Interface 2711P-RVAC REPLACMENT AC POWER TERMINAL BLOCK, QTY 10

Support 9357-DNETMDAD3S SUPT RENEWAL CONTRACT FOR 9357DNETMDAD3E

Support 9363-MAILMANR SUPT REINSTATEMENT CONTRACT FOR 9363MAILMAN

ControlNet Products 1734-232ASC POINT I/O RS232 ASCII INTERFACE

RSI Software Products 9301-2SE2403KOE RSVIEW32 WORKS 32K WITH RSLINX (KOREAN)

RSI Software Products 9358-B10U1 UPGRADE: IN-SUPT: RSBIZWARE BATCH 03 TO 10

Motion Control MPL-A430H-MJ24AA MOTOR,SERVO,6.55 NM,3500RPM,MULTI,230V,BRK,8.2KG

Motion Control 2090-UXNFBN-S30 CABLE,ULGRF50ON-FLEX,MOTOR FEEDBACK,N,30M

CBL-149 Cable.SIMATIC T.I. 535 Port 2 (RS-232)

IC610MDL111RR 24Vac/dc Source Input (8 points)

IC800SLA0752 750W, 230 VAC SL Servo Amplifier

OC647IFGLBLCLN020M-50 iFIX WebSpace 20 Additional Users (M4 key)

PXI-2544

W26361-W10-Z2-02-36

Hivertec HPCI-CPD534A

PCI-1756

FI-RBXAT-PEL02Z/4 FI-RBXAT-PEL02/3

PCI-9016

1492-MCAA220 20 A UL489 Miniature Circuit Breaker

1494U-LA36 1494U 30A-60A Aluminum Lugs

软启动器 3RW44552BC45

Safety Advanced V14 6ES7833-1FA14-0YK5 STEP 7 Safety Adv. V14 SP1 Upgrade SW DL

1585D-M4UBDM-5 Micro D-Code, QD Style Ethernet Media

1756-IT6I ControlLogix 6 Pt Isolated TC In Module

1797-OE8H FlexEx 8 Point Analog Output Module

194E-E40-3753 40 A 194E Load switch

2090-CFBM6DD-CCAA04 TL-Series 4m Feedback Cable

2090-SCEP0-2 Kinetix 0.2-0.2m Fiber Optic Cable

BC646MDA300 View Development/Runtime 300 I/O with Proficy GlobalCare Complete

GC647ADC001 GC PA Dashboard Client

HMI-CAB-C49 DOWNLOAD CABLE PROG TTL TO RS232

IC641SWP058 Windows 95/NT Host Drivers Tool Kit (SNP, Ethernet SRTP, EGD consume o nly)

IC647IFCLNTSRO001M iFIX iClientTS Read Only 1 PK (M4 Part)

IC660EBA105RR Current Source Analog Output, 115Vac/125Vdc Power, Elec Asm

IC695PSA140CA RX3i Conformal Coated 120/240VAC, 125VDC Multipurpose Power Supply is suitable for use in load-sharing and redundancy application.

IC756WRE099E-22 DataViews Runtime for Windows 50-99, Per User, English, Version 2.2

FlexLogix System 1794-OA8I 85-132V AC OUTPUT MODULE (ISOLATED), 8 POINT

PLC-5/1771 System D1785-6.5.13 PLC-5 PROTECTED PROCESSORS SUPPLEMENT MANUAL

Process Control 1757-PLXSIFR PLX HITACHI QUICKBUILDER INTERFACE

Operator Interface 2711P-K10C15B2 PV PLUS 1000, KEYPAD, CNET, AC PS, EXT MEM

Support 9310-WE5200R SUPT REINSTATEMENT CONTRACT FOR 9310WE5200

Support 2706-MB1S SUPT RENEWAL CONTRACT FOR 2706MB1

Support F1785-L40C15SERC FIRMWARE UPGRADE FOR 1785-L40C15 PLC5 PROCESSOR MO

RSI Software Products 9301-2SE2300PTU1 RSVIEW32 WORKS 300-1500 UPGRADE IN-SUPT (PT)

RSI Software Products 9701-VWSCRAFRE RSVIEW SE VIEW CLIENT (FRENCH)

RSI Software Products 9399-PRTLUG RSPORTAL USER'S GUIDE

Motion Control 2098-DSD-HV150-SE HIGH VOLTAGE DRIVE, 34A/68A, ULTRA3000 W/SERCOS

BC646MDC150 Logic Developer - PC & View Development/Runtime 150 I/O

IC300MIX912 8 DC Inputs (12/24vdc), 8 DC Outputs (5/12/24vdc,0.5A pos. logic with ESCP) and 4 ISOLATED (500V) channels Analog Inputs, current (0-20ma, 4-20ma), 12 bit; 2 channels ISOLATED (500V) Analog Outputs, current (4-20ma)

IC752SKT005RR Datapanel 320T MEG Starter Kit: Includes Datapanel 320T Mono Expansion with 2 MB & Genius (CBT020), download & communication cables, WinCfg, user & programming manuals

MTR-3S88-G-R-0-E-SRR Servo Motor with Seal

PCI-6035E

Am5X86-P75-S

IPC-610H PCA-6006

ASUS华硕P5E64

LMB-868

BANDIT-VGA XR-M130-18500

1492-L10 IEC Term Blck 10x73.5x43.5mm Spr Clp

1492-XIM2024-16R Connection Products

软启动器 3RW44243BC44

通信模块 6GK7 543-1AX00-0XE0 CP 1543-1：RJ45，工业以太网 通讯模块

1585-C8CB-S600 Cable Spool Ethernet Media

1746-P1 SLC Rack Mounting Power Supply

1790-7CMCBL CompactBlock LDX Expansion Cable

194E-A100-1753-6G 100 A 194E Load switch

20-PP10002 CABLE L1,L2, L3, FR10, PF700H, PF700S

2090-CSBM1DF-18AA12 Kinetix Cable Single DSL 2090-Series

20AC037A3AYNADC0 PowerFlex 70 AC Drive 20A

GC-8461-SW-MT Modbus (RTU, ASCII, TCP, Enron)

HE300GEN200 Genius interface board for AV300/DV300 Drives

IC600KD516RR Mini OIT - Touch

IC647HSTES20000KM Historian Enterprise Server 20,000,000 Points (M4 Key)

IC648MNT101 InfoLink CD-ROM One Year Subscription Renewal

IC694ALG542 RX3i Efficiency combination analog module, 4 in voltage/current and 2 out voltage/current with 16 bit resolution and advanced diagnostics. Requires Proficy? Machine Edition Logic Developer 6.5 SIM 5 and above CPU firmware 6.5 and above.

IC756SDV000J-99 DV Development - Solaris Op Sys, Japanese, Version 9.9

MicroLogix 1200 System 1762-RPLDR2 REPLACEMENT DOOR KIT FOR 1762 I/O

PLC-5/1771 System 1771-WC FIELD WIRING ARM, 10 TERMINALS, GOLD PLATED

Distributed I/O 1794-IF4I ISOLATED ANALOG INPUT MODULE, 16 BIT, 4 POINT

Communications 9399-WAB32LUGFR RSLINX LITE USER GUIDE (FRENCH)

Support 6223-5VDLS SUPT RENEWAL CONTRACT FOR 62235VDL

Support 9358-BPC10S SUPT RENEWAL CONTRACT FOR 9358BPCNT10ENE

Support F1771-ILSERD FIRMWARE UPGRADE FOR 1771-IFE I/O MODULE

RSI Software Products 9324-RLD0U3DEE RSLOGIX 5000 SERVICE ED TO STD UPG, DEU

RSI Software Products 9301-2SE350JPU5R RSVIEW32 RUNTIME 5K-100K UPGRADE OUT-SUPT (JP)

RSI Software Products 9358-HSTS2500U3R UPGRADE: OUT-SUPT: HISTORIAN 1500 TO 70K TAG

Motion Control 8720SM-015S2ECS1 15 KW/48 AMP, 380 VAC, AC MOTOR WITH SRS60 ENC.

829-1-AC Thumbwheel Assembly. 1 Digit, AC Logic. Dust Seal

IC200MDL330 OUTPUT 120VAC 0.5A PER PT ISOLATED 16PT

IC697CMM799RR Replacement Part, MAP 30 Modem, Broadband, All Channels

MTR-1324-E-D-E-0RR Stepping Motor Nema34 Encoder

ExpressCard-8420/2

HSC-1462CLDN

UDIOCODES TRUNKPACK-100

ESX180

WY580-T4

NOVA MC8043P

MELEC 运动控制卡 C-871

1492-SPM3B100 MCB Supplementary Protector 10 A

软启动器 3RW40271BB04

电机启动器 3VU16403CR00

150-F60NBR SMC Flex Smart Motor Controller

1734-IA2 POINT I/O 2 Point Digital Input Module

1783-BMS10CL Stratix 5700 10 Port Managed Switch

193-EIOGP-22-240 E300/E200 240V AC Control Module

20-750-DB1-D2 PowerFlex 750 Frame 2 DB Resistor Kit

2090-CPWM7DF-10AF60 MP-Series 60 m Length Power Cable

2098-DSD-005X-NV1 Ultra 3000 Servo Drive

G-0001-A 6 Foot Gage Extension Cable

GFK-2079 PMC IDE Hard Disk Adapter User's Manual

IC220PWR003 POWER TERMINAL, FUSED W/DIAG 24VDC (REQUIRES 1 IC220TBK087)

IC647DNP000 DNP3 Master Protocol for Unlimited points

IC647ROC050M ROC:Fisher Remote Operations Controller for 250 Units

IC693MDL390RR 120/240 Vac Isolated Output, 2 Amp (5 Points)

IC756CNU001 Architecture Change/Addt'l User - Intel x86

MSI-PROD-UNL-43 Unltd Site Clients - Product Mang-43

PLC-5/1771 System 1771-SN SUB I/O SCANNER MODULE

Distributed I/O 1790-T8A0X LDX I/O, 110V AC, 8 INPUT EXPANSION, TERMINAL BLK

Communications 1785-TR10BF AUI TO F.OPTIC ENET TRANS

Operator Interface 2711E-NF3 FUNCTION KEY LEGEND INSERTS, PV1200 & PV1200E

Support 9305-RSVADDCJPR SUPT REINSTATEMENT CONTRACT FOR 9305RSVADDCJP

Support 9324-RLD600S SUPT RENEWAL CONTRACT FOR 9324RLD600ENE

DeviceNet Products 9355-WABOEMENE RSLINX OEM - ENGLISH

RSI Software Products 9301-2SE3400ITU1 RSVIEW32 RUNTIME 1500-32K UPGRADE IN-SUPT (IT)

RSI Software Products 9371-RSWD2 RSWIRE DESIGNER/JIC PROFESSIONAL PACK

Motion Control 1326AB-B410J-M2L MOTOR,SERVO,460V,2.7NM,7250RPM,MULTI,IP67

2224 Greyline OS, 2 Line, (20) 5MM Chars, Backlit Supertwist LCD. ASCII /Serial Interface, NEMA 4

HE800ACC006 Cage-clamp (screw) style I/O plug, 6-terminal. (Qty 1). May be used as an alternative to the standard SmartStack plugs which are spring-clamp style.

IC693ACC302 High capacity battery pack. The new Auxiliary Battery Pack (IC693ACC302) will enable Series 90-30 & Series 90-70 CPUs (except CPU374) to go up to 75 months (shelf life of 10 years ) of RAM memory backup w/no power & the CPU374 backup=15 mo

QPK2D101S2P QUICKPANEL 6" STN COLOR WITH CE MARK

TGT-000A-2-0 Target series 2-axis motion control module

SCC-SG03

TAHOMA TECH 10118B

INTERFACE PCI 8521S

100-79-0810-00

SC I486

MK620-MCT01

1492-SPM1B400 MCB Supplementary Protector 40 A

直流电源 6EP1436-3BA00 3 相 400-500VAC 输入，24VDC/20A 输出

电机启动器 3VU13400MD00

1497D-A15-M21-0-22 GEN PURPOSE TRANSFORMER

1607-XT200D2A ArmorPower Dual 24VDC Output 91W PS

1769-OB16 CompactLogix 16 Pt 24VDC D/O Module

190S-AND2-CB25C-KN-V 1.6-2.5 A Compact Comb Starter W/Ckt-Bkr

194R-N30-1753-PBS1 Non-Fused 194R Disconnect Switch

2090-CPBM7DF-16AA09 MP-Series 9m Standard Cable

2090-XXTFMP-S05 MP-Series 5 m Length Feedback Cable

CBL-T7-MB-20 Power/brake cable for MTR-3T10 or MTR-3T20 or MTR-3T40 series servo motors. 20 feet

GF-3022R Connecting FlashCable to Ametek Accuforce II Cadet.

IC200UDD240 VersaMax Micro 40 point PLC,(24) 24VDC In, (16) 24VDC Sink Outputs, 24VDC Power Supply. (1) serial port and (1)optional communication port. Requires Machine Edition 5.7 or higher. Battery (IC200ACC414) is required for data retention. Battery no

IC646TPR300 ProServer 300 I/O Point Runtime System

IC647PATABB0 Proficy PAT - Driver For Ethernet-Coupled Abb Bomem Ftir Spectrometers

IC693ALG442CA Conformal Coated Analog module, four in and two out.

IC752DSX000RR Datapanel 160 - 240x64 LCD display with LED backlight. Includes integ rated keypad for data entry. No touch capability. Various sizes of t ext, bitmaps, bar graphs, messaging. Supports limited PC/104 capabili ty.

IFIXONNODE100M iFIX Upgrade to On-Node 100 Tag Standard Edition Historian with Alarm & Event Option, M4 Key

SLC/1746 System 1746-BAS BASIC MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6186-M17SS VERSAVIEW 17 INCH MONITOR, TEMPERED GLASS

Application-specific products 1404-M505A-000 MASTER MODULE - PQ

Operator Interface 2711-T6C8L1 PV600 COLOR TOUCH, DH+ & RS232 PRINT

Support 9301-2SE3100PTR SUPT REINSTATEMENT CONTRACT FOR 93012SE3100PT

Support 9380-RSBARS SUPT RENEWAL CONTRACT FOR 9380RSBA

DeviceNet Products 1734-EP24DC 24V DC POWER/BUS EXTENSION MODULE

RSI Software Products 9301-2SE3200ZHE RSVIEW32 RUNTIME 300 (CHINESE)

RSI Software Products 9358-BPCNT60U1 UPGRADE: IN-SUPT: RSBATCH PC-BASED 03 TO 60

Motion Control MPL-B4520P-SJ22AA MOTOR,SERVO,6.1 NM,5000RPM,SINGL,460V,6.8KG

Motion Control 2090-SCVG15-0 SERCOS FBR CABL,CONN,STNDRD PVC JKT,GLASS,15.0M

GFK-2212 S2K & IMJ Case Demo Packing List and Assembly Guide

IC646MGRS05 Electronic Signature option for a 5 users Procify Change Management system.

MTR-1235-N-D-E-0 Stepping Motor Nema23, Series Wdg

QPICGDE0000 10.4 inch Color TFT/ GE Fanuc/ Ethernet/ CF Card/ 24VDC/ UL/ cUL/ CE/ UL16 04

PXIe-5160

147-000047-00

Kontron 18030-0000-17-2