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PXIe-6738,

PXIe-6738

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该体系采用PLC作为操控中心，完成PID闭环运算、多泵上下行切换、显示、故障确诊等功用，由变频器调速方法主动调理水泵电机转速，达到恒压供水的意图。

　　一、前语

　　跟着操控技术的发展与完善，变频器及PLC在各个行业的使用愈来愈广，PLC与变频器的可靠性与灵活性得到了用户的认可。一起传统的水塔供水方法暴露了许多缺点：水的二次污染，用水高低峰的不平衡，管道阀门易损坏，维修保养费用过高等等。在此条件下各种恒压供水方法应运而生，其间由变频器、PLC操控的方法尤为遍及，这种方法的特色：体系稳定，功用强大，变频器用于供水更加节能，所以广泛使用在多层住宅小区生活消防供水体系中，现在许多场合也有使用，比方中央空调体系、供水加压站、集中供热等，这种方法经受了时刻的考验，已有许多的使用实例。本文介绍的体系在宝鸡某电厂家属区已从98年运转至今，体系稳定，性能可靠，得到了用户的必定和好评。

　　二、体系组成：

　　1、体系概述：

　　该体系由四台大泵(22KW)与一台小泵(5.5KW)组成;PLC部分由西门子可编程操控器S7-200系列的CPU226，文本显示器TD200组成;变频器采用三菱FR-A540系列，功率22KW。

　　用户所需的生活用水压力、消防用水压力、运转方法等参数在TD200文本显示器上设定，压力传感器把用户管网压力转换为0-10V标准信号送进PLC模拟量模块EM235，PLC经过采样程序及PID闭环程序与用户设定压力构成闭环，运算后转换为PLC模拟量输出信号送给变频器，调理水泵电机转速，达到恒压供水的意图。

　　该体系有各个泵的运转时刻累计功用，经过PLC的数据区保持可以断电回忆。每次起动时先起动1#小泵，当用水量超越一台泵的供水能力时，PLC经过程序完成泵的延时上行切换，切换原则为当前未运转的大泵累计运转时刻最少的先投入;当压力超越时，PLC经过程序完成泵的延时下行切换，切换原则为当前正在运转的大泵运转时刻最多的先撤出。直到满足设定压力为止。寻求的最终目标为压力恒定。

　　当供水负载变化时，变频器的输出电压与频率变化主动调理泵的电机转速，完成恒压供水。

　　体系还可经过PLC的实时时钟主动守时供水，用户在TD200上设定每天最多6段(段数也可设定)守时供水，比方早上6：00到8：30，中午11：20到1：30等。

　　体系可动态显示各种参数，如设定压力，运转压力，水位高度，运转方法，实时时刻，日历，各个泵的运转时刻累计(准确到秒)，运转状况，故障信息等等。为了不使体系中TD200画面显得呆板，在PLC程序中操控TD200中的画面守时切换，动态显示;

　　体系还有故障自确诊功用，各泵发作过载、缺相、短路、传感器断线、传感器短路、水位下限、水压超高、水压超低、变频器故障等，都会有声光报警，TD200上一起显示故障类型，告诉设备维修人员处理，并可回忆故障发作时刻及班次，以便追查原因及相关责任。

　　2、作业原理：主动手动方法

　　(1)手动运转时，可按下按钮起动中止水泵在工频状况下运转，彻底脱离开PLC及变频器的操控，该功用首要用在检修及主动体系出现故障时的应急供水方法中。

　　(2)主动运转时，悉数泵的运转依程序主动作业。

　　上行过程：当在主动运转方法时，按下TD200上的起动软健，体系先起动1#小泵，PLC程序操控模拟量模块EM235给定变频器一固定频率输出，此时若用 PID运算输出直接操控变频器则(设定压力大，运转压力为零，所以运算输出最大)变频器依设定的上升时刻运转，升速太快，体系冲击很大。等泵运转一会儿，管网压力堆集后，再用PID运算输出操控变频器。具体时刻和频率与管网体系有关，在现场调试时这两个参数在TD200上设定调整。管网越大，时刻越长。

　　当 1#小泵达到50HZ后，体系压力仍偏低，则延时一段时刻后，体系靠PLC程序把1#泵切换到工频运转，一起由PLC输出一个开关量给变频器的MRS端子，变频器瞬间制止输出，此时PLC把运转时刻最少的泵变频接触器接通后，撤掉制止输出，相应的泵变频起动运转;延时切断1#小泵，体系中相应的一台大泵变频运转，压力主动调理，若体系压力平衡，则频率稳定在一个相对的规模，若频率达到50HZ后压力依然偏低，则再投入一台大泵，比较剩下的泵的累计运转时刻，时刻少的先行投入，以此类推。注意，上行中，只要有一台大泵运转，则1#小泵要断开，大泵与小泵一起运转时，小泵的功率很低。

　　下行过程：当体系压力偏高，变频器运转在18HZ左右(18HZ以下泵的功率很低，经验值)时，PLC程序判断运转在工频状况的泵累计运转时刻(若只有一台泵不作判断)，运转时刻最多的泵延时先行撤出，在撤出的瞬间，PLC操控变频器运转频率在50HZ，要不体系冲击过大，简单有水垂现象，延时一会儿后，再把 PID运算输出投入即可;以此类推。注意：下行过程中，到最后一台大泵运转时，频率在18HZ左右，体系压力依然偏高时，则把1#小泵切换到变频运转。这种情况在夜间或许发作，当供水管网很大时，也许没有这个或许性。

　　三、注意事项：

　　1、该体系中有泵的工频变频上行切换，为了体系的快速响应，切换时刻最好越短越好，切换时时刻差很小，所以各个泵的变频接触器与工频接触器最好用可逆接触器，电气线路与PLC程序中也要有互锁功用。避免发作意外短路事端。对体系或变频器形成危害。

　　2、变频器上行下行切换时刻设定，假如设定值过大，则体系不能迅速对管网的用水量做出反应;假如设定值过小，则或许引起体系频繁的投入泵，撤出泵的动作;为此，PLC程序中增加判断设定压力与运转压力在临界切换状况时，只要不超越答应的误差规模内，不做泵的切换。

　　3、变频器在上行切换时，必须要有瞬间制止输出功用，变频器没有此功用可用自在停车功用;所以选择变频器时要注意这点。
 

1771-NIVR 1771 Analog Module

194E-AA32E 194E Load switch

20-750-BUS4-F8 PF755 FR8,IP00,AC IN,DC BUS TERMINATION

2090-CFBM6DF-CBAA02 TL-Series 2m Feedback Cable

2090-CSWM1DF-14AA04 Kinetix Cable Single DSL 2090-Series

2094-SE02F-M00-S1 Kinetix 6200/6500 Control Module

GC646MSP101 Proficy GlobalCare Complete for Logic Developer - State Professional w/Programming Cable

GP-0602NT-SDP8SB GagePort Digital NT 2-port input (for Solartron Digital Probes) - Sale s BOM.

IC200CHS112 I/O interposing relay style, relay 8 amps isolated, fused 16 points expansion unit

IC646MSS001 Logic Developer State Standard

IC647IFSTRN00150C iFIX Standard HMI 150 I/O Runtime (M1Component Part)

IC670CHS101 I/O Base, Barrier Style, Hot Insertion

IC697GDC701RR Graphics Display Coprocessor, CIMPLICITY 70

IC800SKCPV100 Power cable for SDM100 or SLM100 or SDM250 or SLM250 or SGM450 S-series servo motor connected to an S2K. 10 meters

ControlLogix/1756 System 1756-CFM 2 CHANNEL/2 OUT CONFIGURABLE FLOWMETER (20PIN)

Industrial Computers 6182H-12BEH4B VVCE 1250, KEY/TOUCH, EXT MEM, ENET, AC

Process Control 1757-PE1400RED1 PLX PRIMARY SERVER ON DELL PE1400

Operator Interface 2711P-RGT6 PROTECTIVE ANTIGLARE OVERLAY,QTY 3,PVP 600 TOUCH

Support 9355-WABOEMESS SUPT RENEWAL CONTRACT FOR 9355WABOEMES

Support 9354-SS105R 9354-SS105 SOFTWARE SUPPORT CONTRACT REINSTATEMENT

ControlNet Products 1734-ACNR 24V DC CONTROLNET ADAPTER

RSI Software Products 9301-2SE2400PTU2 RSVIEW32 WORKS 300-32K UPGRADE IN-SUPT (PT)

RSI Software Products 9357-ANETMD3E RSNETWORX WITH MD FOR CNET, DNET, ENET

Motion Control MPL-A330P-MJ24AA MOTOR,SERVO,4.18 NM,5000RPM,MULTI,230V,BRK,6.1KG

Motion Control 2090-UXNBMP-18S09 CABLE,ULTRA,NON-FLEX,MOTOR BRAKE,MP 9 MTR.

CBL-134 Cable. Mitsubishi FX Series Prog port (RS-422)

IC600RP554RR Redundant Processor Unit, 24Vdc Power Supply

IC800SKCEV100 Encoder Cable, S2K to 1 - 5 kW S-Series Servo Motors, 10 Meters

OC647IFESGSR00075M iFIX Optn: ESig & ERec 75 I/O Server (M4 Part)

PXI-2501

CE945GM2A-L74-0

FSC-1612VN-2

Intel SE7525RP2/SE7320EP2

PROX1630-G3A

P3S440BXS/850

1492-M7X12 IEC 7 x 12 mm Marker Card

1494U-C313 1494U 30A-100A 3' Cable Mechanism

软启动器 3RW44532BC45

SIMATIC STEP 7 V14 6ES7822-1AA04-0YA7 SIMATIC STEP 7 专业版 V14 试用授权

1585D-M4UBDE-60 1585D Ethernet Media Patchcord

1756-IB32K ControlLogix 32 Point Digital Input

1794-TB3TSK Flex Terminal Base

194E-E16-1753-4N 16 A 194E Load switch

2090-CFBM4DF-CDAF04 MP-Series 4m Feedback Cable

2090-KFBM6-AA TL-Series Feedback Connector Kit

BC-FDT-DTM-SW2 FDT-DTM Software for use in FDT frame applications (NV project version). extension of the existing DTM, enhanced to better support E thernet.

GC646TDV999 Proficy GlobalCare Complete for Viewer Development System

HMI-BEZ-201 Stainless Steel Bezel: 5 inch Color & Mono (QPJ2xxxx-L2P/ -S2P)/ NEMA 4X

IC640WMI910RR Series 90 XT/AT Parallel/Serial Interface Card

IC647I3EC I3E:IEEE 488.2

IC660CBB902RR Series Six Genius I/O Bus Controller w/Diagnostics (Ph B)

IC695FTB001 Fiber Optic Terminal Board for PMM335

IC756WRE024E-99 DataViews Runtime for Windows 1-24, Per User, English, Version 9.9

FlexLogix System 1794-ACN15K CONFORMAL COATED, SINGLE MEDIA ADAPTER, CONTROLNET

PLC-5/1771 System D1771-6.5.76 RTD INPUT MODULE(1771-IR/B)USER MANUAL

Process Control 1757-PLXNW OPEN DATA ACCESS - 10 USER

Operator Interface 2711P-T7C15B2 PV PLUS 700, TOUCH, CNET, AC PS, EXT MEM

Support 6626-PLPR 6626-PLP SOFTWARE SUPPORT REINSTATEMENT

Support 8520-ODSS SUPT RENEWAL CONTRACT FOR 8520ODS

Support F1785-L20C15SERE FIRMWARE UPGRADE FOR 1785-L20C15 PLC5 PROCESSOR MO

RSI Software Products 9301-2SE220JPU1R RSVIEW32 WORKS 150-300 UPGRADE OUT-SUPT (JP)

RSI Software Products 9701-VWSB100ENU1 RSVIEW SE STATION 25 - 100 DISPLAY UPGRADE

RSI Software Products 9399-HDWAREREFPT HARDWARE INTERFACE CONFIG. USER GUIDE (PORTUGUESE)

Motion Control 2098-DSD-HV150-DN HIGH VOLTAGE DRIVE, 34A/68A, ULTRA3000 W/DNET

BC646CSCEMK ControlStation CE Development Software with 1 year SAFE

IC300DIQ627 8 AC Input (120 VAC) , 8 AC Output (250 VAC max, 2A)

IC752MNH899 Monitor -- 18" flat panel LCD active matrix monitor. No touch.

MTR-3S46-H-R-0-E-SRR Servo Motor with Seal

PCI-4472B

SBC81202

MOTOROLA GSM 900 载频 CTU2D 900

M8B-500P-02 DS-3160

MMC-BDPV41INA

NuPRO-E330

1492-JG120 TERMINAL BLK

1492-WFB4 IEC Term Blck 8x47.6x41mm Screw

软启动器 3RW44223BC34

性能信号模块 6ES7 522-5EH00-0AB0 DQ 16：数字量输出模块，晶体管 DQ16 X 24...48VUC/125VDC/0.5A, 35mm 模块，不含前连接器

156-B32CB2 32 A Two-Phase Solid State Contactor

1746-N2 SLC Modular Card Slot Filler

1786-TPYR ControlNet Coaxial Right Angle Y-Tap

193-T1DC47P 35-47 A IEC Bimetallic Overload Relay

20-IP20-800 IP 20 800MM DOOR

2090-CSBM1DF-14AF06 Kinetix Cable Single DSL 2090-Series

20AC022A3AYNAEG0 PowerFlex 70 AC Drive 22 A at 11 kW 20A

GA647TRT700 Proficy GlobalCare Assist for CIMPLICITY HMI Server 700 I/O Runtime System

GPA-100 GagePort Multiplexer, used to stack multiple GagePorts into a single s erial port.

IC600CM544RR 4K CMOS Logic Memory Module (for use in Model 600 or 6000)

IC647HSTCSEO10KM eSignature Option for Historian - Enterprise Corporate Server 10000 Points (M4 Key)

IC647WFL000 Proficy Workflow - Site License

IC694ACC003 Door labels for the IC694MDLxxx I/O modules. The kit includes two each of the following modules. IC694ACC300, IC694ACC310, IC694ALG220, IC694ALG221, IC694ALG222, IC694ALG223, IC694ALG390, IC694ALG391, IC694ALG392, IC694ALG442,IC694APU300, IC694APU3

IC756RDV001K-97 DV Development - Irix Op Sys Addt'l User, Korean, Version 9.7

MicroLogix 1200 System 1762-L40BWAR ML 1200 40DC/RLY/AC 2 PORT

PLC-5/1771 System 1771-LC3B LOOP CONTROLLER W/RTD OPTION, 120V AC SUPPLY

Distributed I/O 1794-IC16 FLEX 48 VDC INPUT MDL

Communications 9355-WABOEMESE RSLINX OEM - SPANISH

Operator Interface D6195-6.5.3 USER MANUAL CONTROLVIEW BUILDER

Support 9358-BEPB60R SUPT REINSTATEMENT CONTRACT FOR 9358BEPB60ENE

Support F1770-FLASH FIRMWARE UPGRADE FLASH UPDATE TOOL

RSI Software Products 9324-RL0300ITE RSLOGIX 500 STANDARD ITALIAN CD

RSI Software Products 9301-2SE3503ZHE RSVIEW32 RUNTIME 100K WITH RSLINX (CHINESE)

RSI Software Products 9358-HSTS2300U1R UPGRADE: OUT-SUPT: HISTORIAN 150 TO 1500 TAG

Motion Control W-4030-M-H00AB MOTOR,SERVO,WASHDOWN,BF,2.8 NM,3000RPM,12.0KG

5612 Greyline Micro MC. 4 Lines, (20) 5MM Chars. VFD. ASCII/Serial Interface. NEMA 4

IC200MDD840 MIXED 24VDC POS LOG INPUT GRP 20PT / OUTPUT RELAY 2.0A PER PT GRP 12PT

IC695PSA040 RX3I Power supply 120/240VAC and 125VDC 40 watts occupies two slots on system base

MTR-1220-E-A-E-0RR Stepping Motor Nema23 Encoder

cRIO-9075

AIMB-762G2

MOXA CP-104UL

ETASIS 亿泰兴 EPR-308

FSP300-60GLC

PCA-6106P4

GDYT-IMB-H612B-R10

1492-SPM2D250 MCB Supplementary Protector 25 A

软启动器 3RW30472BB04

电机启动器 3VU16401CM00

150-F361NBD SMC Flex Smart Motor Controller

1732E-IT4IM12R ARMORBLOCK 4 POINT TC INPUT

1771-WC FIELD WIRING ARM 10 TRMLS GOLD PLATED

193-EELG E1 Plus 100-500 A IEC Overload Relay

20-750-ACTE1-F6 PowerFlex 750 AC Terminal Extension Kit

2090-CPWM7DF-10AA04 MP-Series 4m Servo Power Cable

2097-V32PR0-LM Kinetix 350 400W Servo Drive

ET-GT-3ES-2SC 2 RJ45 Ports, 1 Multimode Fiber Port Ethernet Switch

GFK-1886 ViewStation/ControlStation CE Iix (10 inch) HW User's Guide

IC220MDD840 HIGH SPEED COUNTER INPUT, 1IN/1OUT 24VDC (REQUIRES 1 IC220TBK203)

IC647CSPR025 Proficy Cause+ for Intelligent HMI/SCADA Runtime Server - 25X monitored KPIs

IC647PSF025 Proficy Process Systems 250 I/O with iFIX

IC693MDL231LT 240 Vac Isolated Input (8 Points) (LT)

IC756CDV000J-97 DV Development - Compaq True64 Op Sys, Japanese, Version 9.7

MSI-MGMT-5-43 Production Mang Clients 5 Pack-43

PLC-5/1771 System 1785-L40C15 PLC-5/40C FOR CONTROLNET PHASE 1.5

Distributed I/O 1738-ADN12 DEVICENET ADAPTER M12

Communications 1787-TCABL T-STYLE CABLE FOR 1770-KFD 6 FT (1.82 METERS)

Operator Interface 2711-NR4 19-INCH RACK MOUNT KIT

Support 9304-WVD256R SUPT REINSTATEMENT CONTRACT FOR 9304WVD256

Support 9324-RLD25U6ENE RSLOGIX 5000 LITE ENGLISH TO FULL UPGRADE

DeviceNet Products 2711-K5A10 PV550 MONOCHROME KEY, DNET & RS232 PRINT

RSI Software Products 9301-2SE335KOU3R RSVIEW32 RUNTIME 1500-5K UPGRADE OUT-SUPT (KO)

RSI Software Products 9371-EDESI1U5 UPGRADE: IN-SUPT: RSWIRE DET IEC/ACAD TO DES IEC

Motion Control MPG-B025-031M22 MOTOR,SERVO,GEAR RATIO 31,100NM,156RPM,MULTI,460V

Silver Series 2711-T14C1 PV1400 COLOR TOUCH, RIO & RS232 PRINT

HE693STP101 same as STP100E w/optical isolation, independent accel/decel

IC670MDL233 120VAC 8 PT Isolated Input

QPI-PSL-201 Communication Adaptor Module for 7.5", 10", 12" QP4's

ST-7241 STXi Expansion Field Power Distribution module, 5, 24, 48, AC 10 Amp no LED status

USB-9861

PIO-16/16L（PCI)

MSC-3870-ROMOE

NComputing Xtenda X300

ECB-642

GALIL RIO-47100

1492-SPM1B050 MCB Supplementary Protector 5 A

6ED1055-1CB00-0BA0 LOGO!DM8 24，4DI/4DO

6ES73325HB014AB2

1497B-A9-M15-0-N Control Power Transformer

1606-XLSBAT1 1606 7 Ah UPS Battery Power Supply

1769-IT6 CompactLogix 6 Pt Thermocouple Module

190-PB Circuit-Breaker Disconnect Accessory

194R-J30-1753-PYN1 194R Disconnect Switch

2090-CPBM7DF-14AA40 MP-Series 40m Standard Cable

2090-XXNPMP-8S40 MP-Series 40 m Length Power Cable

CBL-3C-RD-20 Resolver cable for MTR-3S or MTR-3N series servo motors. 20 feet

GF-0800-2 Connecting FlashCable to GSE 6 pin Bendix.

IC200TBX564 Tool box, Micro 64, QuickPanel color touch screen and software. Includes (IC200UDR164) 24VDC In/Relay Out, AC Power Supply, (IC200UEM001) Ethernet option board, QuickPanel Display (IC754VSI06STD) with Proficy software, manuals and cables (BC646MBL0

IC646TBSPMSW002 Smart Process Monitoring SPC+ Web Clients 2 Pack

IC647NTY000 CIMPLICITY HMI TOYOPUC TCP/IP Communications

IC693ALG220RR Analog Input, Voltage/Current, 4 Channels

IC752CGE201 SNP 485 cable for DataPanel 150/160/240

IC800VMM02LNKSE25 200 W VersaMotion servo motor (0.64 Nm)

SLC/1746 System 1746-NR4 RTD/RESISTANCE INPUT MODULE FOR PROGRAMMABLE CTRLR

Industrial Computers 6189V-DVICBL2 DIGITAL VIDEO CABLE 6186 2M

Application-specific products 1403-LM01A MASTER MODULE FOR POWERMONITOR

Operator Interface 2711-K6C15L1 PV600 COLOR KEY, CNET & RS232 PRINT

Support 9301-2SE2500DES SUPT RENEWAL CONTRACT FOR 93012SE2500DE

Support 9380-RSB10000R SUPT REINSTATEMENT CONTRACT FOR 9380RSB10000

DeviceNet Products 1734-OX2 24V DC COIL N.O./N.C. DPST RELAY MODULE

RSI Software Products 9301-2SE3103ESE RSVIEW32 RUNTIME 150 WITH RSLINX (SPANISH)

RSI Software Products 9358-BPC10ENE RSBIZWARE BATCH PC-BASED PHASES 10 UNITS

Motion Control MPL-B420P-RK24AA MOTOR,SERVO,4.74 NM,5000RPM,RSLVR,460V,BRK

Motion Control 2090-UXCK-D15 CONNECTOR KIT 15 PIN D SUB, FEEDBACK CN2

GFK-0840 Motion Mate APM Standard Mode User's Manual

IC646MDB150 Logic Developer 150 Tag Runtime & Development System

MSDIS-1210 Marathon 12", Keypad and Touch

PSPC-MONITOR5/E Prof Shop Floor SPC Monitor 5 User eSig

PXIe-2725

AVCLAN PS10310 PC112-A

PROX1720

SS-520H1U

YPHW31010-1D

HPU71REME16P

1492-NM40 TERM BLCK End Barrier

微存储卡 6ES7953-8LF11-0AA0 MMC 微存储卡 64K 用于 S7-300/C7/ET200S IM151CPU,3.3V NFLASH

变送器 3RS18002AQ00

TIA 博途 WinCC 选件 6AV2107-0JB00-0BB0 SIMATIC WinCC Recipes for Runtime Professional

1585J-M8PBJM-20 RJ45 Ethernet Media

1760-L18BWB-EXND Pico 18 Point DC Controller

188-K2C630 Miniature Circuit Breaker 63 A

194L-E12-1753-6N 12A 194L Load Switch

2090-CNSSPRS-AA03 Kinetix 6000M network cable

2090-XNSM-T Kinetix Safe Off Header Connector Kit

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