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增材制造驱动创新设计

RenAM 500Q的主要驱动力 — 内置创新型光学系统是雷尼绍各部门（控制部、软件部和机械工程部）齐心协力为RenAM 500Q设计的关键组件。
掺镱光纤激光束进入光学系统后，由通过精密振镜底座驱动的四对扫描振镜引导，扫描振镜旋转，引导激光束覆盖在加工托盘的粉末上。光学系统也会动态聚焦激光，不断调整焦距，确保光束角度在平坦的工作区域内发生变化时光斑尺寸保持不变。要在粉末床上实现高精度加工，需借助专业的光学和控制工程技术；而这些技术经过雷尼绍多年来在REVO（用于坐标测量机）等产品上不断研发改进，已经非常成熟。
雷尼绍利用自有增材制造 (AM) 技术生产出RenAM 500Q的光学系统。采用该技术一方面可使扫描振镜的封装更加严密，另一方面还可以设计出内部随形冷却水道，确保光学系统具有精确的热稳定性。雷尼绍在制程中利用增材制造技术实现了上述创新，因此RenAM 500Q的加工效率大幅提升，解决了目前占市场主流的中型增材制造设备所面临的瓶颈问题。
光学系统从构思到成品，离不开组合制造技术的使用；具体方法是将损耗性加工托盘作为成品部件的组成部分，这样不仅可以减少耗材量，还可以减少从托盘上移除零件所需的加工步骤。位于斯塔福德郡的雷尼绍增材制造解决方案中心针对批量生产，对零件、增材制造支撑结构及制造设计进行了进一步优化。
释放生产力

新型四激光系统在不增大工作台尺寸的情况下，可将生产效率提升3倍之多。大型增材制造设备通常会面临较多问题，包括：材料库存的增加、重型基板的机械装卸、较大工作区域内保护气体的效率、资金成本的增加以及占地面积的增大等。要生产大型零件，必须消化这些不利因素，但就市场吸引力而言，中型设备更具优势。目前，中型设备面临的主要阻碍是激光器数量有限而降低生产效率。
RenAM 500Q以雷尼绍RenAM 500M单激光系统的系统架构为基础开发而成，两者均可用于批量生产，但是存在一些明显差异。最大的区别是RenAM 500Q有四个激光器，但是所有子系统都必须根据生产量的增加情况重新进行设计。此外，四个激光器在增材制造过程中对粉尘的处理能力也非常重要。如果通过提高气体流通量和气流速度来解决这一问题，会增加滤芯（用于收集粉尘）等其他子系统的作业负担。因此，雷尼绍的做法是在气流中装设一个热转换器来保持加工温度的稳定性，同时利用预过滤旋风分离器来分离小颗粒与大颗粒粉末，从而延长滤芯寿命并提高粉末的循环利用率。
其他改进措施包括改善整个加工区域的气流稳定性，显著减少流程间的清洁作业量。RenAM 500Q在整个加工区域设置有四个激光器，因此保持光学系统和粉末床之间的精确位置关系也至关重要。工程技术的进步有助于确保上述目标的实现，这些进步包括使用精密运动配件重新定位刷粉器、缩短设置时间以及提高重复精度等。
结构紧凑，潜力巨大

要高效使用四个激光器，需进行更多的前期规划和工艺过程管理工作。最直接的切入点是让每个激光器加工一个或一组独立零件。如此一来，激光器便可并行作业。初步研究显示，同时加工多个相邻零件时需格外小心，因为加工一个零件排放的废气可能会影响另一个零件。结果表明，尽管加工出的零件表面光洁度存在一些细微差异，但总体而言，激光器并行作业是一种最容易管理的加工情形，也是推荐给大多数用户使用的入门方法。
除此之外，在多激光加工过程中，选择哪种加工方式主要取决于具体应用场合。显然，可以使用四个激光器加工同一个零件，并且由于雷尼绍RenAM 500Q的每个激光器都能覆盖整个金属粉末床，用户因而可以选择最优化的加工策略。
 

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Motion Control 8720SM-018S2FBS2 18.5 KW/47.1 AMP, 460VAC,AC MOTOR WITH SRM60 ENC.

BC5008TAN0000 18 Inch Intelligence Industrial Computer - Bundled - Standard Series - w/ Windows NT

IC641CFG200 VersaPro Remote I/O Manager Branding Toolkit

IC697CMM798RR Replacement Part, MAP 30 Controller, Broadband

MTR-3S32-G-R-B-E-ERR Servo Motor Explosion-proof 24V Branke

PXI-2520

FSC-1815

OSCILLOQUARTZ 956.300.469-9

超微P3TDE6

TVGA8900D-R

KJ020800

ATIO-032575B

1492-SPM1D060 MCB Supplementary Protector 6 A

通用型变频器 6SE6 440-2UD15-5AA1 0.55KW,73 x 173 x 149

电机启动器 3VU13403ML00

150-C3FBD-8L Encl. SMC-3 0.125 Smart Motor Controller

1609-P5000E Uninterruptible Power Supply P UPS Acces

1771-CP2 1771-P7 Power Supply Cable

193-EC2BB E3 Plus 3-15 A Overload Relay

198-H4 MECHANISM CIRCUIT BREAKERFOR STARTER

2090-CPBM7E7-16AF02 MP-Series 2m Length Pwr and Brake Cable

2094-AC16-M03-S Kinetix 6000 Integrated Axis Module

CP9I-0MPB-0140-AZ Alpha 50HVis motor power cable (14 meter)

GFK-0398 Series 90-70 PLC Genius Bus Controller User's Manual

IC200UEX264 VersaMax Micro 64 point expansion (40) 24VDC inputs, 24VDC source outputs with ESCP, 24VDC power supply. Compatible with Micro 20/40/64 revision -Bx hardware only version 4.0 firmware and above.

IC647APC010 PA ProductionClient 10 Pak

IC647PDNC PDN:Koyo PLC Direct DL405

IC693CHS397 Base, CPU, 5 Slots, Use With CPU331/CSE331 and above

IC754DVNS01 DeviceNet Slave for QP View

KIT-GFS-357-CN Proficy HMI/SCADA CIMPLICTY WKSHP KIT

SLC/1746 System D1747-6.13 REMOTE I/O ADAPTER MODULE USER MANUAL

Distributed I/O 1734D-IA8XOA8S 120 VAC 8 IN 8 OUT, DNET COMMS, SPRING

Application-specific products 1803-CT1000M PORTABLE POWERMONITOR2 CURRENT XFMR 1K/500/250

Operator Interface 2711-T10C8 PV1000 COLOR TOUCH, DH+ & RS232 PRINT

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Motion Control 2090-UXLF-136 AC LINE FILTER,ULTRA,36 AMPS,1 PHASE

GQPM-DEM-L02 QUICKPANEL MINI DEMO GE LABEL

IC646MSS101 Logic Developer - State Standard w/Programming Cable

MTR-3T45-I-R-B-M-0 MTR-Series Servo Motor, Resolver, Metric, 24V Brake

ST-122F STXi input module 16 points, Negative Logic, 12V/ 24VDC (connector type)

SCXI-1128

PCL-724

特伦顿 92-005927-603

MS-S0651

FHP24SX-U

PCM-4896

1492-RCDA4A63 Residual Current Device 63 A

存储卡 6ES7952-1KT00-0AA0 FEPROM 存储卡， 32M

变送器 3RS10 40-2GW50

1497-G-CXSX-0-N Control Circuit Transformer

1606-XLDNET8 1606 Power Supply

1762-OW16 MicroLogix 16 Point Relay Output Module

188-K3D080 Miniature Circuit Breaker 8 A

194L-HCDC-001 IEC Control And Load Sw Actuator

2090-CPBM7DF-08AA02 MP-Series 2m Power and Brake Cable

2090-XXNPMF-14S03 Kinetix Drives 3m Standard Cable

BC647TPR075 CIMPLICITY HMI ProServer 75 I/O Runtime System with Proficy GlobalCare

GC647PRTOSI GlobalCare Complete - Proficy Portal OSI PI Connector Ver 3.0

IC200MDL743LT OUTPUT 5/12/24VDC NEG LOGIC 0.5A PER PT (1 GROUP OF 16) 16PT (LT)

IC646PHA935 PA-70H with 935 CPU - AC

IC647MSAM MSA:Mine Safety DAN

IC684TR000321 CIMPLICITY PMCS (Level 1) (4 Days)

IC697VAL216 Remplacement is Embedded VME-3122A-420000.Contact GE IP Embedded for details.

IC800SSI228P2RR 28A, 230V, Profibus S2K Servo Controller for S-Series Motors

SLC/1746 System 1747-L542P PRO-SET 200 - 5/04 - 32K

Industrial Computers 6181P-12NPXPHDC VERSAVIEW INTEGRATED DISPLAY COMPUTER 12-INCH TFT

Application-specific products 9358-PBANT10ENE RSBATCH NT FOR PROCESSLOGIX ARCHIVER 10 UNITS

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Support 9393-RSCOMP500S SUPT RENEWAL CONTRACT FOR 9393COMP500

ControlNet Products 2711-K6C15L1 PV600 COLOR KEY, CNET & RS232 PRINT

RSI Software Products 9301-2SE2500PTU1 RSVIEW32 WORKS 32K-100K UPGRADE IN-SUPT (PT)

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Motion Control MPL-A4540C-MK22AA MOTOR,SERVO,10.2 NM,1500RPM,MULTI,230V,9.5KG

Motion Control 2090-XXNFMP-S60 CABLE,NON-FLEX,MOTOR FEEDBACK,MP/1326AB,60M

CBL-T7-MB-30 Power/Brake Cable, MTR-3T1x & MTR-3T2x Series Servo Motors, 30 Ft.

IC641PCC030 Demonstration CD-ROM, 10-pack

IC800SSD107S1 7.2 Amp S2K Series Servo Amplifier, 115/230 VAC

PR-PAT-BRS01 Proficy PAT - Driver For Brimrose Near-Ir Spectrometers

PXI-6122

PCA-6108B

Kontron America PCB 501-000

Morphis Y7198-01 MOR/4VD

EPI-1813

PEAK639VL2

1492-MR8X12H1-50 Connection Products

1495-N34 Electrical Interlock

行程开关 3SE53120SD11

运行版软件 6AV2105-0MA04-0AA0 SIMATIC WinCC Runtime 专业版 65536 PowerTags V14

1585J-M4TBJM-5 RJ45 Ethernet Media

1756-OF8 ControlLogix 8 Pt A/O I or V Module

188-K1C040 Miniature Circuit Breaker 4 A

194E-GA32E-P22 194E Load switch

2090-CFBM7DF-CEAA04 MP-Series 4m Servo Feedback Cable

2090-UXCK-D15 Ultra Series Breakout Board Kit

BC646PCN110 OP Operator Console Runtime S/W 700 I/O w/GC

GC647DMS010 GC DataMart 10 PA Connections

IC200ALG264 Analog input 15 bit current 15 channel

IC646IFCLNTCRO025K iFIX iClient Read Only 25 PK Keyless (M1 Kit Part)

IC647IFPRDV00075K iFIX Profsnl SCADA 75 I/O Development (M1 Kit Part)

IC660MLS101 Label for IC660BBS101 (Qty 100)

IC697BEM741RR FIP Bus Controller 9070

IC800BIHV010 BSVM1-10HVi Beta HVi 10 amp amplifier kit

ControlLogix/1756 System 1756-L55M23 LOGIX5555 PROCESSOR WITH 1.5MBYTE NV MEMORY

Industrial Computers 6182H-7BRH15B VVCE 700, KEY/TOUCH, STD MEM, CNET, AC

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MTR-3T57-H-R-0-M-0RR Servo Motor Metric

PCI-8431/4 (RS485/RS422)

HSB-460I

Asus/华硕P2L97

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84-00136

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1753-OW8 GuardPLC Relay Output Module

1794-IE8H Flex 8 Point Analog Input Module

194E-AA63E 194E Load switch

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20AC3P5A3AYNNNC0 PowerFlex 70 AC Drive 20A

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HE693RTD665 Discontinued Part. Check with GE IP on migration path.

IC610MDL105RR Thumbwheel Interface Module

IC647HSTSS10000KM Historian Standard Server 10,000,000 Points (M4 Key)

IC660BBD022RR 24Vdc Source I/O Block, 16 Circuit, Ph B

IC694PWR331 Power Supply 24 Vdc High Capacity.

IC756WDN009J-23 DV Development Sys VB, Java, C++, C, Japanese, Version 2.3

CompactLogix System

PLC-5/1771 System 1771-P6S POWER SUPPLY,SLOT (ONE SLOT), 8A, 220V AC

Distributed I/O 1798-OE2 FLEXARMOR 2 CHANNEL ANALOG OUTPUT MODULE

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Motion Control 2094-BSP2 MODULE, SERVO SHUNT, 400/460V 200W DISSIPATION.

A06B-6050-K119 Connector Kit, B0.5 Motor Power

IC200UEX010 14 point expansion. (8) 120VAC In, (6) 120VAC Out, 120/240VAC Power Supply. (includes IC200CBL501)

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MTR-1N41-G-N-A-E-0RR Stepping Motor Nema42

NI 9244

ROCKY-4786EVG-RS-R40

007-2002-02

P4DMS-6GM

MSC-256-BS5-MS

SDL-075BQ1

6GT2091-1CH20

1492-SPM3D050-N MCB Supplementary Protector 5 A

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1783-ZMS24TA ArmorStratix 5700 24 port managed switch

193-KA40 0.25-.40 A IEC Bimetallic Overload Relay

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2090-CPWM7DF-16AF20 MP-Series 20m Length Power Cable

20AB022F0AYNANC0 PowerFlex 70 AC Drive 22 A at 7.5 Hp 20A

GA647IFPLDV00150 GCA iFIX Plus SCADA 150 I/O Dev

GP647IFCLNTS001 GCP iFIX iClientTS Each Additional User

IC600BF813RR Type J Thermocouple Input Module (8 points)

IC647HSTCC3KM Calculation Collector for Historian - Standard Server 2500 Points (M4 Key)

IC647TBPM TBP:Texas Instrument Transparent Byte Protocol

IC693MDL930CA Conformal Coated Relay Output module, 4 amp 8 point isolated

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Pico Controllers 1760-CBLPC02 GFX PROGRAMMING CABLE

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IC200ACC451 Simulator for VersaMax Micro 8 Inputs

IC693MDL310 120 Vac Output, 0.5 Amp (12 Points)

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GFK-0646 C Programmer's Toolkit for Series 90 PLCs User's Manual

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IC647AQC100 PA Quality Client 100 Pak

IC647PME005 Proficy Change Management Server Machine Edition Version - 5 Concurrent Users

IC693CMM302CA Conformal Coating Enhanced Genius Communications module.

IC754VBB06CTD 6 INCH BASCI TFT WITH BLANK

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