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PXI-2531,

PXI-2531

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激光制造业亟需组建优秀的激光加工团队，大力普及激光加工技术，设立激光加工教学、科研和生产基地，加大相关技术同步研究，将机器人技术、仿真技术应用等大规模地应用到城市轨道车辆制造中，发展我国自主特色的激光加工设备以及加工工艺。激光加工技术在城市轨道车辆制造中的应用，包括焊接、切割、表面改性、打标、快速成型、打孔及微细加工等。文章以城市轨道车辆为研究对象，阐述了先进激光焊接、激光切割在城市轨道车辆制造和轮轨表面处理等的原理和特点，分析了目前激光加工技术在城市轨道车辆制造中的特点和应用前景，为缩短与国外先进技术的差距，加快轨道交通技术储备提供参考。

城市轨道交通已成为现代城市公共交通的主动脉，具有运量大、能耗低、效率高、污染小、准点率高等优势。中国如今已成为全球城市轨道交通建设投入的主力军，甚至连许多二线城市都具备了轨道交通建设的条件与需求。
随着中国政府“十三五”规划的提出，国家发改委已批复了多地轨道交通的规划，到2020年投资预计将超万亿。目前城市轨道车辆制造行业中，激光加工制造技术备受瞩目，其很大程度上提升了城市轨道车辆制造水平；轻量化与高速化的趋势，也持续为其提出新方向、新课题。

由于中国的城市轨道交通起步较晚，因此为了缩短与国外先进技术的差距，应引进、研究和消化当前最新技术及设计思路，加快轨道交通技术储备，探究激光加工技术在城市轨道车辆制造中的应用。车辆激光焊接车辆转向架以及车体是城市轨道车辆上的关键构成，材质也经历了普通合金钢、不锈钢、铝合金型材几个阶段。目前在城市轨道车辆制造中，逐步引入了激光焊接等新的加工工艺。

激光拼焊

激光拼焊是城市轨道车辆中最被看好的技术之一，属于无接触焊接，可将不同钢种、厚度、表面处理的钢板焊接成一个整体，区别于电阻滚压缝焊，通过自由组合，使得构件变轻，零件变少，不仅提高可靠性，为宽体车制造奠定基础，同时也改善了焊接质量，提高了钢材收得率，并降低了生产成本。

激光组焊

激光组焊在城市轨道车辆车身制造中举足轻重，通过双件组焊、多件组焊，将已切割成形的各类车身构件，焊接成白车身分总成，进而总装成整车车身。激光组焊因其焊接强度高，可明显改善车身强度、刚度及密闭性。焊接同时结合面小、变形小、焊接速度快、可焊材料范围广，适合于柔性化生产，投资效益好。但激光组焊技术也有明显的缺点，如对夹具、被焊件、监测精度等要求严格，焊接后检测评价和返修困难，一次性投入大等。

激光-电弧复合焊

1) 不锈钢车体制造。城市轨道车辆车体通常选用不锈钢车体，由于电弧焊接后热影响及变形等较严重，因此为改善外观，过去常常进行涂装作业，而现在则选用激光或电阻焊进行作业。

通过长期加工技术应用的实践、积累及分析，不锈钢接头焊接技术规范、疲劳曲线、硬度、抗拉强度、屈服强度、等技术指标相继被取得或检验，车体激光焊接样件的制评亦完成。


2) 车辆转向架制造。城市轨道车辆转向架通常选用日本进口或国产的中厚合金钢板材，同时多选用熔化极气体保护焊。用于长直缝焊接的机械人手臂，已被各厂商所引进，来改善焊接稳定性；而开具有不同规格的坡口，通常留较小钝边，以确保熔透。激光-电弧复合焊优化焊接效率，显示了激光和电弧的特点；同时减少了设备和人员投入，降低了焊接成本，并且可选较大钝边。


车辆激光切割

激光切割技术特性城市轨道车辆制造厂商已大量使用激光切割技术，其加工的产品有很多，如车体、内装板材、转向架，常选用二维平面切割。激光可以加工出高精度、高切割断面质量的零件外形、轮廓和孔。

固体(或CO2)激光切割机通常适用于碳合金钢、不锈钢，同时也适用于铝合金板，可达到理想断面加工质量和切割速度。以某企业为例，轨道车辆车体为不锈钢，选用6 k W激光和剪板机对6 mm以下板材下料。车辆转向架选用激光切割机对14 mm以下板材进行下料，其材料为Q345C低合金结构钢。

下料环节激光切割

城市地铁机车制造首先要准备相关材料，这个阶段激光切割技术尤为重要。激光切割与火焰切割相比，切割速度快、工件变形小、加工精度高、适用性强、节料省钱、经济适用[16]，因此激光切割技术已被广泛用于轨道车辆制造中。以某企业为例，其高速动车组车体选用激光和剪板机对6 mm以下板材下料，材料为铝合金板材及型材。车辆转向架选用6 k W激光切割机对12 mm以下板材下料[17]。

 

1762-OB8 MicroLogix 8 Point Digital Output Module

188-K1C130 Miniature Circuit Breaker 13 A

193-NREEKZ E1 Plus Replacement Overload Relay

2090-CFBM4DF-CEAA60 MP-Series 60 m Length Feedback Cable

2090-CPWM4E2-10TR MP-Series 0.5m Length Transition Cable

2097-V33PR5 Kinetix 300 Servo Drive

GA647IFPRDV00900 GCA iFIX Profsnl SCADA 900 I/O Dev

HE800CBL219 I/O Extension Cable, 19-pin, 2.0m. For use in conjunction with TRM519

IC200UEX122 14 point Exp (8) 24VDC In, (6)24V DC Out with ESCP, 24VDC Power Supply (includes IC200CBL501)

IC647AEC025 PA Efficiency Client 25 Pak

IC647PCMS01 Proficy Change Management Electronic Signature Option - 1 Concurrent User

IC693CBL333 Cable, Left Side, Two - 24 Pin 90 Degree Connectors, .5 Meter

IC754CBL06CTD 6 inch TFT QuickPanel Control/ Loaded/ Blank Label/ 24VDC

IMC-78005702RR IMC Controller, Spec Order

SLC/1746 System D1746-6.16 SLC 500 THERMOCOUPLE/MV ISOLATED INPUT MOD.USR MNL

Distributed I/O 1732D-OB8EM12 DEVICENET 24VDC 8 0.5A OUTPUT W/M12

Application-specific products 1404-M805B-CNT 1404-M8 CONTROLNET PM3000 24V P.S.

Operator Interface 2711-T10C10L1 PV1000 COLOR TOUCH, DNET & RS232 PRINT

Support 9301-2SE3400FRR SUPT REINSTATEMENT CONTRACT FOR 93012SE3400FR

Support 9381-P5KENS SUPT RENEWAL CONTRACT FOR 9381P5KEN

DeviceNet Products 1790-T0V16X LDX I/O, 24VDC, 16 SINK OUT EXPANSION, TERM BLK

RSI Software Products 9301-2SE3300U2 RSVIEW RUNTIME 150 TO 1500 UPGRADE: IN-SUPPORT

RSI Software Products 9358-GTSSEE GTS - GAGE TRACKING AND CALIBRATION SYSTEM

Motion Control MPL-B520K-SJ22AA MOTOR,SERVO,10.7 NM,4000RPM,SINGL,460V,11.3KG

Motion Control 9101-1477 MATING CONNECTOR KIT/J2 20 PIN MINI D(SOLDER CUP)

GQPK2D100L2P QUICKPANEL MONO 6" LCD GE LABEL

IC646MRD159 Logic PC (HRT) 1500 Tag Runtime System

MTR-3T23-G-R-B-M-S MTR-Series Servo Motor, Resolver, Metric, 24V Brake, Seal

SNAP 4C5 PC Port is 25-pin male and port on CNC is 25-pin female. This is for hardware handshake communications.

PXIe-8510/2

PCI-I4DA

AIMB-782

PEAK-703P(LF)

LDI200-PCI

686LCD/MG

1492-RAFB4250 IEC Term Blck 10 x 110 x 44.8mm Spr Clp

存储卡 6ES7952-0AF00-0AA0 RAM/64K

变送器 3RS11011CK20

1497-E-M4-0-N Control Circuit Transformer

1606-XL480F Power Supply XL 480 W Power Supply

1762-L40AWA MicroLogix 1200 40 Point Controller

188-K3C630 Miniature Circuit Breaker 63 A

194L-HC4A-175 194L Control and Load Switch Actuator

2090-CPBM7DF-06AA02 MP-Series 2m Power and Brake Cable

2090-XXNPMF-10S04 MP-Series 4 m Length Pwr and Brake Cable

BC647SPR0X0 "Solution Provider Renewal > 30 keys includes key flashes which could be M4 or M1, Global Care Complete (iGC SP1)

GC647PRTEE005 GlobalCare Complete - Proficy Portal Enterprise Edition Client Pack 5 Users Ver 3.0

IC200MDL644LT INPUT 5/12VDC POS/NEG LOGIC (4 GROUPS OF 8) 32PT (LT)

IC646PCMS10 Proficy Change Management Electronic Signature Module 10 Pack

IC647MPS010 Logic Developer PLC Standard 10 Pack with USB Hardware key

IC676PBI016 IP67 Input Block - 24 VDC Positive Logic - 16 Pt - Profibus

IC697PWR720 Replacement Power Supply Adaptor

IC800SSI107RS1RR 7.2A, 115/230V, S2K Servo Controller for MTR Series Motors

SLC/1746 System 1747-L30B 30 I/O FIXED HARDWARE STYLE

Industrial Computers 6189-RPRH VVCE LOGIC MODULE, 128MB FLASH, 128MB RAM

Process Control D1770-6.5.21 SMART TRANSMITTER TOOLKIT USER MANUAL

Operator Interface 2711-B5A3L2 PV550 MONO KEY&TOUCH, DH485 & RS232 PRINT

Support 9303-3CS0E20UR UPGRADE: OUT-SUPT: DRIVEMONITOR TO DRIVEMONITOR32

Support 9371-RSWDI1S SUPT RENEWAL CONTRACT FOR 9371RSWDI1

ControlNet Products 2706-P92C INVIEW MESSAGE DISPLAYS

RSI Software Products 9301-2SE2500ITU5 RSVIEW32 WORKS 5K-100K UPGRADE IN-SUPT (IT)

RSI Software Products 9358-BBKEY30ENE RSBIZWARE BATCH BACK-UP KEY 30 UNITS

Motion Control MPL-A4530K-MJ22AA MOTOR,SERVO,8.36 NM,4000RPM,MULTI,230V,8.2KG

Motion Control 2090-UXPC-D0915 CABLE,9/9 POS,45 DEG D/STRAIGHT D,15M

CBL-6113 Cable. IBM COMP. To Model 9650, 25 Pin PC COMM. Port

IC641LCN053 Runtime license for DEC VAX/VMS

IC800SLMCONKITVB Connector Kit, 1 kW to 2.5 kW S-Series Servo Motors with Brake

OC647WFLRDB Proficy Workflow - Relational DB SP

PXI-5402

PCE-5B13-08

PDSLA 945G

DSA628/328

IPC-6105P4

SYS7180CVE

1492-MCS5X10 IEC 5 x 10 mm Marker Card

1494V-LL3 DiISCONNECT SWITCH ACCESSORY

软启动器 3RW44662BC44

运行版软件 6AV2104-3DD04-0AE0 SIMATIC WinCC Runtime Advanced 512 PowerTags V14 Upgrade ： V11..V13 -> V14

1585J-M4TBJM-0M6 RJ45 Ethernet Media

1756-OB16EK ControlLogix 16 Point Digital Output

188-K1B400 Miniature Circuit Breaker 40 A

194E-FA80E-P11 194E Load switch

2090-CFBM7DF-CDAF09 MP-Series 9m Feedback Cable

2090-U5PM-D0909 Ultra 5000 9m Interface Cable

BC646MVSU02 View Standard Edition Upgrade from View for QuickPanel View Standard Edition with Proficy GlobalCare Complete

GC647AUR025 GC Universal Reporting Client 25 pak

IC200ACC414 The ACC414 is a long term battery for the VersaMax Micro 20, 23, 28, 40 and 64 point CPUs. The battery will backup upto 7 years.

IC646CSPR010 Proficy Cause+ for Intelligent HMI/SCADA Runtime Server - 10X monitored KPIs

IC647IFPLSR00075M iFIX Plus SCADA 75 I/O Server (M4 Part)

IC660MLA105 Label for IC660BBA105 (Qty 100)

IC697ALG444 Analog Input Expander, Current, 16 Channels gold plated terminal. WARNING: The IC697ALG444 module must be matched with IC697ACC775 terminal block ONLY. IC697ACC775 is included with the module.

IC760STA100 StationPortal. Stand-alone I/O device supporting Ethernet. Includes universal power supply.

FlexLogix System 1794-STRT1DE FLEXLOGIX STARTER KIT GERMAN

GuardPLC Systems 1753-PCSUSB RSLOGIX GUARD PLUS FOR GUARDPLC - USB HARDLOCK

Process Control 1757-UPGSIFZA UPGRADE APPLICON QUICKBUILDER I/F

Operator Interface 2711P-T12C6D2 PV PLUS 1250, TOUCH, RIO/DH, DC PS, EXT MEM

Support 9220-WINTAR SUPT REINSTATEMENT CONTRACT FOR 9220WINTA

Support 2755-LHS1S SUPT RENEWAL CONTRACT FOR 2755LHS1

Support F1785-V40BSERC FIRMWARE UPGRADE FOR 1785-V40B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2350KOU2 RSVIEW32 WORKS 300-5K UPGRADE IN-SUPT (KO)

RSI Software Products 9701-VWSTMENE RSVIEW STUDIO FOR MACHINE EDITION

RSI Software Products 9399-WABOUGDE RSLINX OEM USERS GUIDE (GERMAN)

Motion Control 8720MC -D180-AN- 180 AMP D CHASSIS DRIVE, OPEN ENCL., LESS OPTIONS

BC646MRC000 Logic PC & View Runtime 8,000 I/O

IC300PDA001 OCS Handheld Programmer

IC754CKL12CTD Starter Kit, 12 TFT Ctrl Loaded, 24VDC"

MTR-3T45-I-R-B-M-0RR Servo Motor Metric 24V Brake

PCI-6713

STM-5 R1.5

PCA-6186E2

Allied Telesyn安奈特 AT-2711FX/LC

ARBOR EmCORE-i6419

PIO-16/16B(PCI)

1492-LD4RB822 Terminal Block, Resistor, 8.25K Ohms

1494F-LL4 Door Hardware Kit

软启动器 3RW44352BC46

ET 200SP 6ES7193-6AP40-0AA0 BA 1×SCRJ光纤/1×FC 快连式

1585D-E4TBDE-0M3 Micro D-Code, QD Style Ethernet Media

1751-SLBA SynchLink Fiber Base Block

1794-IB10XOB6 Flex 10 Input 6 Output Digital Module

194E-AA20E-P11-TN 194E Load switch

2080-LC20-20AWB Micro820 20 I/O ENet/IP Controller

2090-CSWM1DF-14AA19 Kinetix Cable Single DSL 2090-Series

20AC2P1F0AYNANC0 PowerFlex 70 AC Drive 20A

GC646MPP010 Proficy GlobalCare Complete for Logic Developer - PLC Professional - 10 Pack

HE693OIU297 Compact VF Genius w/4-line display, powered by 24VDC

IC610CCM105RR Series One Plus Data Communications Unit (DCU)

IC647HSTSC2000KM Server to Server Collector for Historian - Standard Server 2,000,000 Points (M4 Key)

IC660BBA101RR RTD Input Block, 115Vac/125Vdc Power, 6 Chans, Ph B

IC694MDL753 Output module, 12/24VDC POS logic, 32 points. Interface uses Fujitsu connector.

IC756WDJ009J-22 DV Development Sys VB and Java, Japanese, Version 2.2

MicroLogix 1500/1769 System 9399-RL50GRFR RSLOGIX 500 GETTING RESULTS GUIDE (FRENCH)

PLC-5/1771 System 1771-CP3 1771 I/O CHASSIS CABLE FOR 1771-P7 POWER SUPPLY

Distributed I/O 1797-PS1N AC IN QUAD-EX DC OUT POWER SUPPLY- NPT CONDUIT

Operator Interface 2711P-B6C3D PV PLUS 600 COLOR, KEY/TOUCH, DH485, DC PS

Support 9323-PA1SR SUPT REINSTATEMENT CONTRACT FOR 9323PA1S

Support 9358-HSTSSROLS SUPT RENEWAL CONTRACT FOR 9358HSTSSROL

Support F1772-LXPSERD FIRMWARE UPGRADE FOR 1772-LXP PLC2 PROCESSOR MODUL

RSI Software Products 9324-RLD3U7PTE RSLOGIX 5000 STD. TO PRO UPGRADE, PORTUGUESE

RSI Software Products 9305-RSVADDCITE RSVIEW32 ACTIVE DISPLAY DED. CLIENT (ITALIAN)

RSI Software Products 9358-RTI20E RTI DATA COLLECTOR (20 CONFIGURATION)

Motion Control 2094-AC05-M01 MODULE, INTEGRATED, 200/230V, 3KW CONV. 9A INV.

A06B-0143-B175#7008 A12/3000 Servo Motor, Holding Brake, 64K Serial Encoder

IC200UDD112 14 point PLC,(8) 12VDC In, (6) 12VDC Out at 0.70 A, 12VDC Power Supply

IC752BUU034 VT100 Upgrade for Datapanel 240T

MTR-1480-E-A-E-SRR Stepping Motor Nema42 Encoder Splashproof

NI 9222

ROCKY-3702EV-R4V8

MOTOROLA HA MCP 750

OMRON 3G8F7-CLK21-V1

SP2-4300F

P51-15-K

1492-SPM3C500-N MCB Supplementary Protector 50 A

软启动器 3RW40461TB05

模拟量输出信号板 6ES7 232-4HA30-0XB0 SB 1232 AQ 1x12 位

150-SC3NBD SMC-50 SOLID STATE MOTOR CONTROLLER 320A

1734-VHSC5 POINT I/O Very High Speed Counter Module

1783-SRKIT Stratix 5900 Services Router Kit

193-ESM-VIG-60A-C55 E300/E200 60 Amp Sensing Module

20-750-IP20GI-F2 PF753 & PF755 FR 2 EMC CORES W PLATE

2090-CPWM7DF-16AA25 MP-Series 25m Servo Power Cable

20A-DG01 PowerFlex 70 DriveGuard Board Kit

GA647IFESGDV00300 GCA iFIX Optn: ESig & ERec 300 I/O Dev

GP-2104NT GagePort Digital NT 4-port input

IC5007TBX0030 PanelPC 17 inch Performance Unit Deluxe with Windows XP

IC647HSTCC100M Calculation Collector for Historian - Standard Server 100 Points (M4 Key)

IC647SVB001 Scheduler Visma Business Adapter

IC693MDL750RR 12/24 Vdc Output, Negative Logic (32 Points)

IC756LDV000E64-925 DataViews Development on Intel Linux/Red Hat 64 bit Op Sys, English v9.25

Pico Controllers 1760-IB12XOW4IF 12 DC IN 4 RELAY OUT AI

PLC-5/1771 System 1771-OBDS CURRENT LIMITING OUTPUT MODULE, 10-20V DC

Distributed I/O 1791R-0B16P RIO 24VDC COMPACTBLOCK, 16 OUT SOURCE, BASE

Communications 1786-BNC2TNC CONTROLNET BNC-TNC COAXIAL CONN - ISOL BULKHEAD

Operator Interface 2706-PDNETK DEVICENET COMMUNICATION MODULE FOR 2706-P7X & P9X

Support 9701-VWSB100AR SUPT REINSTATEMENT CONTRACT FOR 9701VWSB100AENE

Support 1747-PBASES BASIC DEVELOPMENT SOFTWARE SLC500 FAMILY RENEWAL

EtherNet/IP Products 2711P-K10C4B2 PV PLUS 1000, KEYPAD, ENET, AC PS, EXT MEM

RSI Software Products 9301-2SE340JPU2R RSVIEW32 RUNTIME 300-32K UPGRADE OUT-SUPT (JP)

RSI Software Products 9356-PRO2350U2 UPGRADE: IN-SUPT: RSSQL STD.300 TO PROF.5000 TAG

Motion Control 1326AB-B740E-S2L MOTOR,SERVO,460V,50.0NM,3400RPM,SINGL,IP67

4261A-4-N12 7 SEG Panel DISP. 4 Digit. ASCII/Serial Interface. Quick CONN W/Protocol CONV. NEMA 12

HMI-KPN-403 QuickPanel Keypad for 12.1" QPLCxxx0000

IC693CPU374CA Series 90-30 CPU374 Conformal Coated.

TGT-000A-2-0 Target 2-Axis Motion Control Module

AKD-P02406-NBEC-0000

FSC-1815

OSCILLOQUARTZ 956.300.469-9

超微P3TDE6

TVGA8900D-R

KJ020800

ATIO-032575B

1492-SPM1D060 MCB Supplementary Protector 6 A

通用型变频器 6SE6 440-2UD15-5AA1 0.55KW,73 x 173 x 149

电机启动器 3VU13403ML00

150-C3FBD-8L Encl. SMC-3 0.125 Smart Motor Controller

1609-P5000E Uninterruptible Power Supply P UPS Acces

1771-CP2 1771-P7 Power Supply Cable

193-EC2BB E3 Plus 3-15 A Overload Relay

198-H4 MECHANISM CIRCUIT BREAKERFOR STARTER

2090-CPBM7E7-16AF02 MP-Series 2m Length Pwr and Brake Cable

2094-AC16-M03-S Kinetix 6000 Integrated Axis Module

CP9I-0MPB-0140-AZ Alpha 50HVis motor power cable (14 meter)

GFK-0398 Series 90-70 PLC Genius Bus Controller User's Manual

IC200UEX264 VersaMax Micro 64 point expansion (40) 24VDC inputs, 24VDC source outputs with ESCP, 24VDC power supply. Compatible with Micro 20/40/64 revision -Bx hardware only version 4.0 firmware and above.

IC647APC010 PA ProductionClient 10 Pak

IC647PDNC PDN:Koyo PLC Direct DL405

IC693CHS397 Base, CPU, 5 Slots, Use With CPU331/CSE331 and above

IC754DVNS01 DeviceNet Slave for QP View

KIT-GFS-357-CN Proficy HMI/SCADA CIMPLICTY WKSHP KIT

SLC/1746 System D1747-6.13 REMOTE I/O ADAPTER MODULE USER MANUAL

Distributed I/O 1734D-IA8XOA8S 120 VAC 8 IN 8 OUT, DNET COMMS, SPRING

Application-specific products 1803-CT1000M PORTABLE POWERMONITOR2 CURRENT XFMR 1K/500/250

Operator Interface 2711-T10C8 PV1000 COLOR TOUCH, DH+ & RS232 PRINT

Support 9301-2SE3500ESR SUPT REINSTATEMENT CONTRACT FOR 93012SE3500ES

Support 9381-PA250KENS SUPPORT RENEWAL CONTRACT FOR 9381PA250KEN

DeviceNet Products 1790D-T0V16 DNET LDX I/O,24VDC,16 SINK OUT BASE, TERMINAL BLK

RSI Software Products 9301-2SE3304 RSVIEW32 RUNTIME 1500 WITH RSLINX SINGLE NODE

RSI Software Products 9358-PBBK30ENE RSBIZWARE BATCH FOR PLX BACK-UP KEY 30 UNITS

Motion Control MPL-B560F-SJ22AA MOTOR,SERVO,26.8NM,3000RPM,SINGL,460V

Motion Control 2090-UXLF-136 AC LINE FILTER,ULTRA,36 AMPS,1 PHASE

GQPM-DEM-L02 QUICKPANEL MINI DEMO GE LABEL

IC646MSS101 Logic Developer - State Standard w/Programming Cable

MTR-3T45-I-R-B-M-0 MTR-Series Servo Motor, Resolver, Metric, 24V Brake

ST-122F STXi input module 16 points, Negative Logic, 12V/ 24VDC (connector type)

SCXI-1128

PCL-724

特伦顿 92-005927-603

MS-S0651

FHP24SX-U

PCM-4896