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NI 9477,

NI 9477

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数控加工技术在模具制造中应用的意义

2.1 提高模具的精度

由于在模具制造过程中，对模具的精度的控制至关重要。传统的模具制造需经过一系列的诸如铣、磨、车等加工工艺来完成，加工技术难以保证，而数控加工技术可以保证模具加工的高精度，因此，广泛应用于模具制造中，例如数控铣床、数控成型机床等，除可以满足模具加工的要求外，还可以扩大加工材料的选择范围。

此外，数控加工技术，对于形态复杂及稀有金属等不易加工的材料，可以预先设计进行高精度的加工。

2.2 提高模具生产效率

数控加工技术利用其高速切削工艺，其加工速度相较于传统加工技术可提高 10 倍左右，使得生产出的模具产品具有精度高、稳定好性好等特点。
此外，数控加工技术不仅可以对常见的模具材料进行加工，还可以加工质地较坚硬的材料。
2.3 推进模具制造业向智能化发展

随着信息技术的不断发展，已经渗透到社会生活的各个方面，模具制造业也不例外，它极大的促进了模具制造业想着智能化的方向发展。

在模具的制造过程中通过不断使用信息化技术，不仅可以快速推动模具制造业向智能化发展，而且企业还可以根据收集到的模具制造信息，及时更新系统，以保证最大程度地满足对复杂工艺的技术要求。

此外，通过数控加工技术的信息化管理，还可以打破时间的限制，进行远程控制，实现异地调控操作。
3 、数控加工技术的应用分析

3.1 模具分类

在进行模具加工前，需要进行模具分类，并根据模具种类选择合适的数控机床。数控加工的方式多种多样，为了能取得最佳效果，我们应该合理进行分类，目前，较为常用的数控加工机床有铣加工、电火花切割、车削、磨削加工等，只有将加工所用模具进行合理分类，才能满足生产要求，降低成本。

数控加工是一个整体的流程，只有保证加工的每一道工序都能正常的情况下，才能制造出高质量的模具。
3.2 改进数控技术

随着计算机技术的不断发展，数控加工技术也将随之不断改进和发展。随着数控加工技术的不断提高，模具制造水平也随之提高，例如对于比较复杂的曲面模具，尤其是具有比较细微复杂形状的模具，能够利用数控铣加工及数控电火花加工相结合的方法，实现模具加工的顺利完成。
3.3 优化加工程序

数控编程技术是数控加工技术的重要组成部分，数控加工技术水平对数控加工技术有较大影响，加工程序越好，则加工水平越高，加工效益也就越高。
为保证加工效益，技术人员要综合考量三方面的因素，即加工质量、加工时间及加工程序的应用。因此，对于整个数控编程技术应按照指令并行执行的原则，降低非切削时间，以实现同一时间内的共同并发。

4 、数控加工技术在应用中需注意的问题

对于某些复杂模具，在制造过程中，若原材料选择不当或加工工艺参数设置不当，则有可能产生一系列的不良反应，如模具表面拉毛、铣削过程中出现粘刀现象等。
因此，需要合理进行选材及设置工艺参数。
 

188-K4D010 Miniature Circuit Breaker 1 A

194E-FA80E-PE-TN 194E Load switch

198E-P128 Mounting Plate

2090-CPBM7E7-10AF02 MP-Series 2 m Length Pwr and Brake Cable

2090-XXNPMF-14S90 Kinetix Drives 90m Standard Cable

BC646MBLS99 Machine Edition Lite Development Suite Unlimited Seat Site License with Proficy GlobalCare Complete

GF-0201 Connecting FlashCable to Fowler Ultra Digit I and II.

IC200ALG432LT ANALOG MIXED 12 BIT -10 to +10V INPUT 4CH AND OUTPUT 2CH (LT)

IC220PWR014 SEGMENT TERMINAL, ELEC FUSED 24VDC (REQUIRES 1 IC220TBK087)

IC647DNP050 "DNP3 Master Protocol for 50,000 points"

IC647S2GM S2G:SECS-II

IC693MDL632RR 125 Vdc Input (8 Points)

IC756DVE000J-97 EO GECK (Graphical Editor Construction Kit) - Unix, Japanese, Version 9.7

MSI-QUAL-10-43 Quality Mang Clients 10 Pack-43

PLC-5/1771 System 1771-ASB PLC-2,-3,-5, REMOTE I/O ADAPTER MODULE

Distributed I/O 1790D-0B16 DNET LDX I/O, 24VDC, 16 SOURCE OUT BASE, D-SHELL

Communications 6628-A5 WDLAN-EPR F001 ETHERNET ADAPTER CARD (XT/AT)

Operator Interface 2711E-UK12EK10 PANELVIEW 1200E KEYPAD TO 1000E KEY MIGRATION KIT

Support 9305-RSVADDCPTS SUPT RENEWAL CONTRACT FOR 9305RSVADDCPT

Support 9324-RLDFBDR SUPT REINSTATEMENT CONTRACT FOR 9324RLDFBDEN

DeviceNet Products D1771-6.5.118 DEVICENET SCANNER CONFIGURATION MANUAL

RSI Software Products 9301-2SE3400ITU5 RSVIEW32 RUNTIME 5K-32K UPGRADE IN-SUPT (IT)

RSI Software Products 9371-RSWDI1 RSWIRE DESIGNER IEC STANDALONE PROF PACK

Motion Control 1326AB-B420E-M2K4L MOTOR,SERVO,460V,5.0NM,3000RPM,MULTI,BRK,IP67

2225-LV Greyline OS, 4 Line, (20) 4MM Chars, LCD. ASCII /Serial Interface, 10-30 VDC, NEMA 4

HE800ACC512 DIN-rail mount Terminal Block, 12-pin. Compatible with most SmartStack Analog I/O.

IC693ACC318 Connector Kit, 24 Pin, Qty (10), Ribbon Type (For MDL654, 655, 752, 753)

QPK3D200L2P 6" Monochrome, TCP Label, 24Vdc, UL,cUL,CE,UL1604

TGT-000A-4-0RR Target 4-Axis Motion Control Module

SCC-DI01

DS817-03

586ITOX

DAT2000 ISA

M1S2-5500V4H

MTC-610/611

1492-SPM1B500-N MCB Supplementary Protector 50 A

直流电源 6EP1437-3BA00 3 相 400-500VAC 输入。24VDC/40A 输出

电机启动器 3VU13400MG00

1497D-A16-M14-0-N Gen Purpose Transformer

1608G-6F1 I-Grid 6-Channel Subscription Renewal

1769-OB32T CMPLX 32 Pt 24VDC Terminated D/O Module

190S-AND2-CB63C 4.0-6.3 A Compact Comb Starter W/Ckt-Bkr

194R-N60-1753-PBS1 Non-Fused 194R Disconnect Switch

2090-CPBM7DF-16AA20 MP-Series 20m Standard Cable

2090-XXTFMP-S12 MP-Series 12 m Length Feedback Cable

CBL-T7-MP-20 Power cable for MTR-3T10 or MTR-3T20 or MTR-3T40 series servo motors. 20 feet

GF-3093R Connecting FlashCable to Sensotec Pressure Transducer, Keyence LS-5000 .

IC200UDR002 14 point PLC,(8) 24VDC In, (6) Relay Out, 24VDC Power Supply

IC646TPR935 ProServer 35,000 I/O Point Runtime System

IC647PATAXS0 Proficy PAT - Driver For All Axsun Technologies Near-Ir Spectrometers

IC693APU300 High Speed Counter (HSC)

IC752ECD450RR Display Station 1463 - 14 inch VGA (640x480) resistive touch screen/ Penti um 133/ 32MB/ 1.2 Gig hard drive/ expansion slots/ Ethern et/ with CIMP LICITY HMI and Win NT

IFIXONNODE500C iFIX Upgrade to On-Node 500 Tag Standard Edition Historian with Alarm & Event Option, M1 Key

SLC/1746 System 1747-PBASE BASIC DEVELOPMENT SOFTWARE

Industrial Computers 6186-M20ALTR VERSAVIEW 20 INCH MONITOR, RESISTIVE TOUCH SCREEN

Application-specific products 1404-M505A-CNT-02 1404-M5 CONTROLNET PM3000 CLASS 0.2 120/240V P.S.

Operator Interface 2711-K10C10 PV1000 COLOR KEY, DNET & RS232 PRINT

Support 9301-2SE3100S SUPT RENEWAL CONTRACT FOR 93012SE3100

Support 9380-RSBEDRCPR SUPT REINSTATEMENT CONTRACT FOR 9380RSBEDRCP

DeviceNet Products 1738-ADN18P DEVICENET ADAPTER WITH MINI PASS THROUGH

RSI Software Products 9301-2SE3203DEE RSVIEW32 RUNTIME 300 WITH RSLINX (GERMAN)

RSI Software Products 9358-BPCNT60U2R UPGRADE: OUT-SUPT: RSBATCH PC-BASED 10 TO 60

Motion Control MPL-B4520P-SK24AA MOTOR,SERVO,6.1 NM,5000RPM,SINGL,460V,BRK

Motion Control 2090-SCVG200-0 SERCOS FBR CABL,CONN,STNDRD PVC JKT,GLASS,200.0M

GFZ-0043 Genius I/O System Troubleshooting Guide for Series Six PLC

IC646MPC001 Logic Developer - PLC Configuration Tools

MTR-1324-N-D-E-0 Stepping Motor, Nema34, Series Wdg

QPJ-ABD-201 Communication Module for 5 inch & 6 inch: AB DataHighway Plus/ UL/ cUL/ CE/ UL 1604

PXIe-5170R

E2073-66501-3643-02-1999

MATROX MGI PH-P256

PBA75F-12

PEAK 635

KINO-DH810-R10

1492-PDE1142 200 A Enclosed Power Distribution Block

中央处理单元 6ES7417-4XL04-0AB0 CPU417-4，20MB，30ns，电源 24VDC，MPI/PROFIBUS-DP 主站接口，PROFIBUS-DP 主站接口

变送器 3RS17062FE00

1495-N80 Line Side Cover

1585J-M8TBJM-4 RJ45 Ethernet Media

1761-CBL-AS09 MicroLogix Cable

188-K3B200-N Miniature Circuit Breaker 20 A

194L-E16-3254 16 A 194L Load Switch

2090-CPBM4DF-16AF25 MP-Series 25 m Length Cable

2090-XXNFMF-S25 Kinetix Drives 25m Standard Cable

BC647OEM0500B OEM Edge Program - Complete

GC647PATCDI0 Proficy PAT - Driver For CDI - Assist Support

IC200MDD845 Mixed 24VDC POS LOG input group 16 point / isolated 2 amp relay output 8 point.

IC646NRX005 System Sentry - 5 Node

IC647MBP001 Machine Edition Professional Development Suite with USB Hardware key

IC675PCB002 Profibus Cordset 2.0 Meters

IC697MDL740RR 24/48 Vdc Output, 2 Amp, Positive Logic (16 Points)

IC800SLT001 SL series amplifier terminal block for APM and DSM motion controller interface

ControlLogix/1756 System 1756-CPR2 REDUNDANT POWER SUPPLY CABLE

Industrial Computers 6182H-15BRH4B VVCE 1500, KEY/TOUCH, STD MEM, ENET, AC

Process Control 1757-DNBEXP20 DEVICENET MODULE EXPANSION, 10-20 MAX

Operator Interface 2711P-ST6KM PV PLUS 600 GRAYSCALE, KEYPAD STARTER KIT

Support 9326-AD10WDS SUPT RENEWAL CONTRACT FOR 9326AD10WDENE

Support 9371-EDES2R SUPT REINSTATEMENT CONTRACT FOR 9371EDES2

ControlNet Products 1734-EP24DC 24V DC POWER/BUS EXTENSION MODULE

RSI Software Products 9301-2SE240ITU3R RSVIEW32 WORKS 150-32K UPGRADE OUT-SUPT (IT)

RSI Software Products 9358-B60U3R UPGRADE: OUT-SUPT: RSBIZWARE BATCH 30 TO 60

Motion Control MPL-A430P-SK22AA MOTOR,SERVO,5.42 NM,5000RPM,SINGL,230V,6.4KG

Motion Control 2090-UXNFM-S03 CABLE,ULTRA, DRIVE CN2 TO N/C,3M

CBL-1C-ET-20 Encoder Cable, MTR-1216, 1221 & 1231 Stepping Motors, 20 Ft.

IC630MDL303RR 5-12Vdc (TTL) Sink Input Module, D Connector (32 points)

IC800SLCFLYV010 Flying Lead Cable, 1-5 kW SL Amplifier I/O to OCS or 3rd Party Controller, 1 Meter

OC647IFSETKTC iFIX Optn: System Extension Toolkit (M1Component Part)

PXI-2569

ROBO-8712VLA

PHILIPS HEALTHCARE SNGBP 459800079641

N2200-PAC-400W

NUPRO-A301 NuPRO-852

4036A H9MSER40XX

1492-MCBA180 80 A UL489 Miniature Circuit Breaker

1494V-DJ622-A-B-D NEMA Flange Mtd Rod Switch Disconnect Sw

软启动器 3RW44566BC35

工程组态编程软件 6AV2103-2DH04-0BD5 SIMATIC WinCC 专业版 Powerpack 512 PowerTags -> 4096 PowerTags V14

1585D-M4UBJM-4 Ethernet Media M12, Patchcord

1756-L72 ControlLogix 4 MB Controller

1799-BRKD Embedded Input/Output DIN Rail Bracket

194E-FA16-P11-PE 194E Load switch

2090-CFBM6DF-CBAA15 TL-Series 15m Feedback Cable

2090-SCNP32-0 Kinetix 32-32m Fiber Optic Cable

BC646MPM001 Logic Developer PLC Nano/Micro with Proficy GlobalCare Complete

GC647AHC001 GC PA Historian Connector

HMI-CAB-ETH 6 feet, Ethernet Cross-over cable for direct connection to CE devices

IC641VPD010 VersaPro Distributor Demo 10 Pack

IC647IFGLBLDPNSRVRM-55 iFIX WebSpace v5.5 Dependent Server

IC660EBD120RR High Speed Counter Electronic Assembly

IC697ACC644 24VDC fan tray for Series 90-70 or RX7i short racks.

IC756WRE499E-27 Runtime License Windows 100+ Users English v2.7

FlexLogix System 1794-IE8 ANALOG INPUT MODULE, 12 BIT, 8 POINT

PLC-5/1771 System D6200-6.4.11RU PLC5 PROG. SW INSTRUCTION REFERENCE MNL (RUSSIAN)

Process Control 1757-PLXSU300 PLX SERVER 100 TO 300 POINT EXPANSION

Operator Interface 2711P-T10C4D1 PV PLUS 1000, TOUCH, ENET, DC PS, STD MEM

Support 6001-A1CS SUPT RENEWAL CONTRACT FOR 6001A1C

Support 2711-END1FRR SUPT REINSTATEMENT CONTRACT FOR 2711END1FR

Support F1785-L46BSERD FIRMWARE UPGRADE FOR 1785-L46B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2303ZHE RSVIEW32 WORKS 1500 WITH RSLINX (CHINESE)

RSI Software Products 9701-VWSS000FRU2 RSVIEW SE 100 TO UNLTD DISP UPGRADE (FRENCH)

RSI Software Products 9399-RSBADMIN RSBATCH ADMINSTRATOR'S GUIDE

Motion Control 1394C-SJT05-T-RL MODULE,SYSTEM,5KW,IMCS TURBO,W/RIO,W/AXIS LINK

BC646MODEV05PK Motion Developer 5-pack Proficy Global Care Complete for the S2K Series Amplifiers/Controllers

IC300OCS056 8 DC Inputs (12/24vdc), 6 Relay Outputs (3.0A ea), 4 Analog Inputs (0-20mA, 0-5v, thermister), 2 Analog Outputs (0-20mA, 0-10v)

IC752WFB203 Display Station 2020 w/ touch - 12.1" SVGA (800x600), Pentium 233 MHz, 64MB RAM, 6.4 GB HD, expansion slots, Ethernet, floppy drive, CD ROM front access, built-in keypad, unlimited point count CIMPLICITY HMI R&D, Win 95

MTR-3T21-G-R-0-M-SRR Servo Motor Metric with Seal

PCI-6225

AR-B1684VL

DiVA011-1104-481

PWS-1K28P-SQ

IAC-H487A

SPI-8151-LLVA

1492-L3-W IEC Term Blck 5.1x59.5x31.3mm Spr Clp

1494C-CM11 Cable Mechanism

软启动器 3RW44261BC34

附件 6ES7 954-8LF02-0AA0 存储卡：24 MB

1585A-DD4JD Accessories Ethernet Media

1746-RT28 SLC Replacement Terminal Block

1790D-T0A6 CompactBlock LDX 6 Point O/P Base Block

194E-A32-1753 32 A 194E Load switch

20-PP12001 OPTICAL FIBER SET

2090-CSBM1DF-18AF11 Kinetix Cable Single DSL 2090-Series

20AC043C3AYNANC0 PowerFlex 70 AC Drive 43 A at 22 kW 20A

GC646MBP001 Proficy GlobalCare Complete for ME Professional Development Suite

HE670IBU100 Discontinued Part. Check with GE IP on migration path.

IC600LX680RR 64K Logic/16K Register Memory Module

IC647HSTESEO100KM eSignature Option for Historian - Enterprise Server 100000 Points (M4 Key)

IC655CCM500RR Communications Control Module (CCM)

IC694MDL230 Input module, 120 VAC 8 point, isolated per point.

IC756SDV001K-99 DV Development - Solaris Op Sys Addt'l User, Korean, Version 9.9

MicroLogix 1500/1769 System 1769-IQ16 16 POINT 24 VDC SINKING/SOURCING INPUT MODULE

PLC-5/1771 System 1785-KA5 COMMUNICATION MODULE DATA HWY PLUS TO DATA HWY 485

Distributed I/O 1794-TB3G 3-WIRE GROUNDED TERMINAL BASE - SCREW CLAMP

Communications 9399-WABUG WINTELLIGENT LINX FOR A-B PROG. CONTROL USER GUIDE

Support 9311-PASJR 9311PASJ SOFTWARE SUPPORT CONTRACT REINSTATEMENT

Support 9358-BTDS30R SUPT REINSTATEMENT CONTRACT FOR 9358BTDS30ENE

Support F1771-NXXSERA FIRMWARE UPGRADE FOR 1771-N SERIES I/O MODULE

RSI Software Products 9324-RLD0U7PTE RSLOGIX 5000 SERVICE ED TO PRO UPG, PTG

RSI Software Products 9301-OPCSRVENE KEPSERVER ENTERPRISE

RSI Software Products 9358-PLTM2200ENE RSBIZ PLNTMET SEV 10 BELL

Motion Control 8720SM-022S2GAS2 22 KW/48 AMP, 750VDC, AC MOTOR WITH SRM60 ENC.

840-RC-15 15" Ribbon Cable. Term Both Ends W/16 Pin DIP Plugs

IC200MDL940 OUTPUT RELAY 2.0A PER PT ISOLATED FORM A 16PT

IC697VAL308 Analog Output, Isolated, 8 channel, 12 bit, Voltage - bipolar +/-2.5VDC, +/-5VDC, +/-10VDC. Removable terminal block, no cable required

MTR-1331-J-N-D-E-0RR Stepping Motor Nema34

MID-7604

SBC-456/456E

DIALOGIC D/41EPCI

Z8PE-D12X

ATX6022/14

PCE-5B07

PCI-6010

1492-SPM3B400-N MCB Supplementary Protector 40 A

软启动器 3RW40372TB04

中央处理单元 6ES7 212-1HE40-0XB0 CPU 1212C DC/DC/RLY

150-F85NBR SMC Flex Smart Motor Controller

1734-IR2E POINT I/O 2 Point RTD Input Module

1783-HMS16T4CGN Stratix 5400 20 Port Managed Switch

193-EPT E1 Plus Module 193-EPT

20-750-EMC3-F7 PF753 & PF755 FR 7 EMC CORES W PLATE

2090-CPWM7DF-14AA02 MP-Series 2m SpeedTec Standard Cable

2098-DSD-075-DN Ultra 3000 Servo Drive

GA646IFCLNTCRO050 GCA iFIX iClient Read Only 100 PK Keyless Runtime Version

GFK-2209 Stepping MotorCube with Pulse & Direction Interface Manual

IC220TBK122 I/O TERMINAL STRIP, 12 POSITION SPRING STYLE, INPUT, QTY 10

IC647GE6M GE6:GE Fanuc CCM2

IC647SES010 Scheduler Server Medium

IC693MDL646 24 Vdc Input, Neg/Pos Logic, 1 msec Filter (16 points)

IC756DVE010K-98 EO GECK (Graphical Editor Construction Kit) - Intel x87, Korean, Versi on 9.8

MSI-QUAL-UNL Unltd Site Clients - Quality Management

PLC-5/1771 System 1771-RK I/O RACK KEYING BANDS, 36 PER PACKAGE

Distributed I/O 1790D-4T0 DNET LDX, 4 INPUT THERMOCOUPLE BSE,D-SHELL CONN

Communications 1770-SC DATA HWY STATION CONNECTOR

Operator Interface 2727-M7P20D1Q2 MOBILEVIEW MACHINE TERMINAL MT750

Support 9305-RSVADFCJPS SUPT RENEWAL CONTRACT FOR 9305RSVADFCJP

Support 9515-RSAAMRCTR SUPT REINSTATEMENT CONTRACT FOR 9515RSAAMRCTENE

EtherNet/IP Products 2706-P44C INVIEW MESSAGE DISPLAY. 1 OR 2 LINE

RSI Software Products 9301-2SE3400PTU3 RSVIEW32 RUNTIME 150-32K UPGRADE IN-SUPT (PT)

RSI Software Products 9515-RSCHM500ENE RSMACC CHANGE MGMT FOR UP TO 500 DEVICES

Motion Control 1326AB-B430G-S2K4L MOTOR,SERVO,460V,6.4NM,5000RPM,SINGL,BRK,IP67

4161-2-24-.8 BCD To 7 SEG Display . 2 Digit, 24VDC (.8") Digit Dust Seal

HMI-BEZ-405 BEZEL 10.5" (QPLCXXX0000) STAINLESS STEEL

IC693APU302 Axis Positioning Module (APM), 2 Axis

QPLCGDE0000 12.1" Color TFT, Ethernet, CF Card, 24VDC, UL, cUL, CE

TGT-E00A-2-0 Target series axis expansion module with 3 foot rack linker cable

SCC-AI07

OK-C20A

PCI-1710HG

GA-8I865GME-775-RH

IMB-H610B-R10

8002 4017