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PCIe-6536B,

PCIe-6536B

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数控编程工艺及加工效率的研究

由于后控板塑件在洗衣机上为外观件，表面光洁度要求较高，所以在模具型腔加工制造过程中必须保证型腔尺寸的公差要求和表面粗糙度要求。对于该模具型腔零件，从内向外主要由以下几部分构成：塑件型腔面、分型面、排气槽、侧抽芯槽、模架面、回程杆垫片槽等。在编制数控编程工艺时，一般按照整体粗加工、分型面半精加工、分型面精加工、型腔面半精加工、型腔面精加工、型腔局部形状清角的工艺思路进行编程，并按照分区域编程的思路，逐渐完成整体零件的编程工作。



图1 洗衣机后控板模具型腔

2.1 整体粗加工刀具的选择

在编制粗加工程序时，粗加工刀具型号的选择直接决定了开粗的加工效率。若开粗刀具选择过小，致使每刀的下刀量较小，而且刀具的进给速度也较小，最终导致工件的加工效率很低。若开粗刀具选择过大，表面上看起来粗加工时间很少，但是开粗效果不理想，本应开粗到位的区域没有开粗到位，需要增加整体中粗程序或大范围的清角程序，这样总体的加工时间也会增加。所以在粗加工刀具选择方面，不但要考虑到工件的整体尺寸大小，还要考虑该零件的材料去除量大小。对于中小型零件来说，原则上把开粗时间 控 制 在 5h 以 内 ，初 步 选 定 开 粗 刀 具 为 直 径 为 32mm的牛鼻刀，刀具定义为D32R0.8mm。
2.2 型腔精加工刀具的选择

在对模具零件型腔进行精加工时，由于模具的型腔面在塑件上为外观面，表面光洁度要求较高，并考虑到模具的型腔面大部分为曲面，所以在精加工刀具选择方面，优先选择球头铣刀进行加工，刀具符号用B及 R 表 示 ，如 直 径 为 20mm 的 球 头 刀 定 义 为B20R10mm。本次研究列出了 3 种精加工刀具选择方案：第 1种方案为大直径球头铣刀（B16R8mm）整体精加工、小直径球头铣刀（B8R4mm）局部清角的编程加工工艺；第 2 种方案为较大直径球头铣刀（B12R6mm）整体光刀、小直径球头铣刀（B8R4mm）清角的编程加工工艺；第3种方案为整体用小直径球头（B8R4mm）刀一次加工到位，如表 1 所示。然后对以下
 

IC800BIK040 BSVM1-40i Beta i 40 amp amplifier kit

SLC/1746 System 1746-OV16 DC OUTPUT MODULE FOR PROGRAMMABLE CONTROLLER

PLC-5/1771 System 1771-P5EK CONFORMALLY COATED,POWER SUPPLY,SLOT,8A,24V DC

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Motion Control 8720SM-022S2GAS2 22 KW/48 AMP, 750VDC, AC MOTOR WITH SRM60 ENC.

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IC697VAL314 Analog Output, Isolated, 4 channel, 12 bit, Current - 4 to 20mA. Removable temrinal block, no cable required

MTR-1331-J-N-D-E-S MTR series NEMA 34 splashproof stepping motor with series winding connection

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1492-SPM3B400-N MCB Supplementary Protector 40 A

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中央处理单元 6ES7 212-1HE40-0XB0 CPU 1212C DC/DC/RLY

150-F85NBR SMC Flex Smart Motor Controller

1734-IR2E POINT I/O 2 Point RTD Input Module

1783-HMS16T4CGN Stratix 5400 20 Port Managed Switch

193-EPT E1 Plus Module 193-EPT

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2098-DSD-075-DN Ultra 3000 Servo Drive

GA646IFCLNTCRO050 GCA iFIX iClient Read Only 100 PK Keyless Runtime Version

GFK-2209 Stepping MotorCube with Pulse & Direction Interface Manual

IC220TBK122 I/O TERMINAL STRIP, 12 POSITION SPRING STYLE, INPUT, QTY 10

IC647GE6M GE6:GE Fanuc CCM2

IC647SES010 Scheduler Server Medium

IC693MDL646 24 Vdc Input, Neg/Pos Logic, 1 msec Filter (16 points)

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PLC-5/1771 System 1771-RK I/O RACK KEYING BANDS, 36 PER PACKAGE

Distributed I/O 1790D-4T0 DNET LDX, 4 INPUT THERMOCOUPLE BSE,D-SHELL CONN

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HMI-BEZ-405 BEZEL 10.5" (QPLCXXX0000) STAINLESS STEEL

IC693APU302 Axis Positioning Module (APM), 2 Axis

QPLCGDE0000 12.1" Color TFT, Ethernet, CF Card, 24VDC, UL, cUL, CE

TGT-E00A-2-0 Target series axis expansion module with 3 foot rack linker cable

SCC-AI07

OK-C20A

PCI-1710HG

GA-8I865GME-775-RH

IMB-H610B-R10

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1492-SPM1C050-N MCB Supplementary Protector 5 A

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1497D-A9-M21-0-N Gen Purpose Transformer

1608N-BP050A240V2 MiniDySC 50 Amp Bypass

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190S-FND3-FC32S 23-32 A Compact Comb Starter W/Ckt-Bkr

194R-NU600-1753 Disconnect Non-Fused Nema 3 Poles 600A

2090-CPBM7DF-16AF15 MP-Series 15m Cable

2090-XXTPMP-14S07 MP-Series 7 m Length Power Cable

CIMPONNODE500M CIMPLICITY Upgrade to On-Node 500 Tag Standard Edition Historian with Alarm & Event Option ??

GF-5008R Connecting FlashCable to Metronics QC 3000/ QC 1000.

IC200UDR440 VersaMax Micro 40 point PLC,(24) 24VDC In, (16) Relay Out, 12/24VDC Power Supply. (1) serial port and (1)optional communication port. Requires Machine Edition 5.7 or higher. Battery (IC200ACC414) is required for data retention. Battery not inclu

IC647ABCC ABC:Allen Bradley Cyberlogic DHX

IC647PATOSI0 Proficy PAT - Pi Interface: Provides The Capability To Interface Proficy Rx To The Osisof Pisyste Data Historian

IC693BEM331 Genius Bus Controller (supports I/O and Datagrams)

IC752SKT004RR Datapanel 320T MB Starter Kit: Includes Datapanel 320T Mono Base (CBT 000), download & communication cables, WinCfg, user & programming manu als

IMC-200E-X-D IMC ampless servo motor controller/ enhanced

SLC/1746 System 1747-FC FERRITE COLLAR FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6189V-MWA WALL MOUNTING ADAPTER FOR ALL PLATFORMS

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IC640MWS901RR Workmaster System, 1-35" Disk Drive

IC800SLCS020 Cable, SL Amplifier Serial Communication, 2 Meters

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PXI-2599

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1756-L75 ControlLogix 32 MB Controller

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194E-FA32E 194E Load switch

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MTR-3T24-H-R-B-M-SRR Servo Motor Metric 24V Brake, Seal

PCI-6509

D2550 SMI卡 E215E8134CC

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ACL-8454

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IC600PM546RR CPU/DPU Power Supply, 125Vdc

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IC655MDL552RR 12-24Vdc Output, Negative Logic (32 points)

IC694MDL350 120/240 Vac Isolated Output, 2 Amp (16 Points). Module requires a terminal block (IC694TBBx32 or IC693TBSx32). Only compatible with RX3i controllers. Compatible high speed serial bus on both Universal Base and Standard. Requires firmware 3.5 and ME

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MicroLogix 1500/1769 System 1769-OW8I 8 PT. VAC/VDC INDIV. ISOLATED RELAY OUTPUT MODULE

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2090-CPWM7DF-14AF01 MP-Series 1 m Length Power Cable

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