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DAQCard-6024E,

DAQCard-6024E

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数控编程工艺及加工效率的研究

由于后控板塑件在洗衣机上为外观件，表面光洁度要求较高，所以在模具型腔加工制造过程中必须保证型腔尺寸的公差要求和表面粗糙度要求。对于该模具型腔零件，从内向外主要由以下几部分构成：塑件型腔面、分型面、排气槽、侧抽芯槽、模架面、回程杆垫片槽等。在编制数控编程工艺时，一般按照整体粗加工、分型面半精加工、分型面精加工、型腔面半精加工、型腔面精加工、型腔局部形状清角的工艺思路进行编程，并按照分区域编程的思路，逐渐完成整体零件的编程工作。



图1 洗衣机后控板模具型腔

2.1 整体粗加工刀具的选择

在编制粗加工程序时，粗加工刀具型号的选择直接决定了开粗的加工效率。若开粗刀具选择过小，致使每刀的下刀量较小，而且刀具的进给速度也较小，最终导致工件的加工效率很低。若开粗刀具选择过大，表面上看起来粗加工时间很少，但是开粗效果不理想，本应开粗到位的区域没有开粗到位，需要增加整体中粗程序或大范围的清角程序，这样总体的加工时间也会增加。所以在粗加工刀具选择方面，不但要考虑到工件的整体尺寸大小，还要考虑该零件的材料去除量大小。对于中小型零件来说，原则上把开粗时间 控 制 在 5h 以 内 ，初 步 选 定 开 粗 刀 具 为 直 径 为 32mm的牛鼻刀，刀具定义为D32R0.8mm。
2.2 型腔精加工刀具的选择

在对模具零件型腔进行精加工时，由于模具的型腔面在塑件上为外观面，表面光洁度要求较高，并考虑到模具的型腔面大部分为曲面，所以在精加工刀具选择方面，优先选择球头铣刀进行加工，刀具符号用B及 R 表 示 ，如 直 径 为 20mm 的 球 头 刀 定 义 为B20R10mm。本次研究列出了 3 种精加工刀具选择方案：第 1种方案为大直径球头铣刀（B16R8mm）整体精加工、小直径球头铣刀（B8R4mm）局部清角的编程加工工艺；第 2 种方案为较大直径球头铣刀（B12R6mm）整体光刀、小直径球头铣刀（B8R4mm）清角的编程加工工艺；第3种方案为整体用小直径球头（B8R4mm）刀一次加工到位，如表 1 所示。然后对以下
 

KUHNKE PC CONTROl 645-500 645.425.01

1492-PDL31S1 175 A Power Distribution Block

存储卡 6ES7952-1KL00-0AA0 FEPROM 存储卡， 2M

6ES78331FC020YE5

150-CC25 SMC-3 Accessory

1746-RT30 SLC Terminal Block

1770-CD2 Data Highway 200-200 ft Length Cable

193-KB20 1.4-2.0 A IEC Bimetallic Overload Relay

194L-E12-4511 12A 194L Load Switch

2090-CPBM4DF-14AF03 MP-Series 3 m Length Pwr and Brake Cable

2090-XXNBTN-S N-Series to TL-Series Transition Cable

BC647OEM0211 OEM Edge Program Renewal Additional Key - CIMPLICITY

GC647MGM001 Enterprise Adapter for Maximo 5.2 Assisted Support

IC200GBI001 REMOTE I/O Genius NETWORK INTERFACE UNIT

IC646NLS000 OPC Server

IC647JYCC JYC:Johnson Yokogawa YS 100 Series

IC670MDL730RR 24VDC 2.0A Output Pos. Logic, 8 pt Electronic Short Circuit Protect

IC697MDL640RR 125 Vdc Input (16 Points)

IC800SLCPVL050 Power cable for SLM350 or SDM500 or SLM500 S-series servo motor. 5 meters

ControlLogix/1756 System 1756-PAR2 85-265VAC REDUNDANT POWER SUPPLY ASSEMBLY

Industrial Computers 6182H-12TRH15B VVCE 1250, TOUCH, STD MEM, CNET, AC

Process Control 1757-PFBUPG005 PROFIBUS LIC UPG 5 IOMS

Operator Interface 2711P-RY2032 PV PLUS REPLACEMENT BATTERY

Support 9357-ENETL3S SUPT RENEWAL CONTRACT FOR 9357ENETL3

Support 9363-SNAPSHOTR SUPT REINSTATEMENT CONTRACT FOR 9363SNAPSHOT

ControlNet Products 1734-VHSC24 24 VDC VERY HIGH SPEED COUNTER WITH SOURCE OUTPUTS

RSI Software Products 9301-2SE240DEU2R RSVIEW32 WORKS 300-32K UPGRADE OUT-SUPT (DE)

RSI Software Products 9358-B30ENE RSBIZWARE BATCH 30 UNITS

Motion Control MPL-A430H-SJ24AA MOTOR,SERVO,6.55 NM,3500RPM,SINGL,230V,BRK,8.2KG

Motion Control 2090-UXNFBY-S15 CABLE,ULGRF50ON-FLEX,MOTOR FEEDBACK,Y,15M

CBL-14-ET-10 MTR-1300 and MTR-1N Series SPLASHPROOF Stepping Motor Encoder Feedback Cable, 10 Ft.

IC610MDL135RR U.L. Listed 115Vac Input (6 points)

IC800SLA5002 5000W, 230VAC SL Series Amplifier

OC647IFGLBLDPNSRVENM-55 iFIX WebSpace v5.5 Dependent Server Enabler

PXI-2548

COMMELL FS-97B

PCI-1752U

SNP-9041

METEOR2/4

RIO-3309S

1492-MCAA240 40 A UL489 Miniature Circuit Breaker

1494U-NC 1494U 10A N.C. Auxiliary Contact

软启动器 3RW44556BC44

Safety Advanced V14 6ES7833-1FB14-0YH5 STEP 7 Safety Basic V14 SP1 SW DL

1585D-M4UBDM-70 1585D Ethernet Media Patchcord

1756-JMPR ControlLogix Jumper Bar

1797-PS2N2 FlexEx Power Supply

194E-E63-1753-6N 63 A 194E Load switch

2090-CFBM6DD-CCAA12 TL-Series 12m Feedback Cable

2090-SCEP15-0 Kinetix 15-15m Fiber Optic Cable

BC646MFL001 FANUC Ladder IIIC with Proficy GlobalCare Complete

GC647ADC025 GC Dashboard Client 25 Pak

HMI-CAB-C58 CABLE MODICON 984 SLOT

IC641SWP064 Series 90 PCM Flow Computer Software

IC647IFCLNTSRO010C iFIX iClientTS Read Only 10 PK (M1Component Part)

IC660EBD020RR Ph B 24/48Vdc and 24Vdc 16 CKT Src Electronic Asm

IC695PSD140CA 24VDC Multipurpose Power Supply CONFORMAL COATED is suitable for use in load-sharing and redundancy application. It must be installed in a PACsystems RX3i (IC695catalog number) Universal Backplane. It can be used as the only power supply in the back

IC756WRE099E-27 Runtime License Windows 50-99 Users English v2.7

FlexLogix System 1794-OB16D 24V DC SOURCE DIAGNOSTIC OUTPUT MODULE, 16PT

PLC-5/1771 System D1785-6.5.2 DH PLUS RS-232-C INTERFACE MDL(1785-KE)USER'S MNL

Process Control 1757-PLXSIFW PLX MA500 QUICKBUILDER INTERFACE

Operator Interface 2711P-K10C4B1 PV PLUS 1000, KEYPAD, ENET, AC PS, STD MEM

Support 9310-WED200S SUPT RENEWAL CONTRACT FOR 9310WED200ENE

Support 2706-NP1R SUPT REINSTATEMENT CONTRACT FOR 2706NP1

Support F1785-L40C15SERF FIRMWARE UPGRADE FOR 1785-L40C15 PLC5 PROCESSOR MO

RSI Software Products 9301-2SE2300U1R UPGRADE: OUT-SUPT: RSVIEW WORKS 300 TO 1500

RSI Software Products 9701-VWSCWAENE RSVIEW SE CLIENT

RSI Software Products 9399-RL50GRDE RSLOGIX 500 GETTING RESULTS GUIDE (GERMAN)

Motion Control 1394C-AM03 MODULE,AXIS,2KW,3.0A CONT,6.0A PEEK

BC646MDC700 Logic Developer - PC & View Development/Runtime 700 I/O

IC300OCS031 OCS with 2x20 LCD Display and with 16 keypad. Built in I/O no expansion. 8 DC Inputs (12/24vdc), 8 DC Outputs (5/12/24vdc, 0.5A pos. logic with ESCP). No network

IC752SKT007 Mature, order QuickPanel instead. DataPanel 320T CEG Starter Kit: Includes Datapanel 320T Passive Color Expansion with 2MB & Genius (CBT070), download & communication cables, WinCfg, user & programming manuals

MTR-3T11-G-R-0-M-S MTR series metric servo motor with resolver and shaft seal

PCI-6071E

NBP 20016

PC104-FD-32-DF

WCF681

SBC81610

SHB-960

1492-L2 IEC Term Blck 3.5x51.5x29.5mm Spr Clp

1492-XIM24-16RF Expander Module / 16 Relays 24Vdc Fused

软启动器 3RW44243BC36

接口模块 6ES7 155-5AA00-0AB0 IM 155-5 2PN 接口，PROFINET 接口模块

1585-C8HB-S100 Cable Spool Ethernet Media

1746-P4 SLC Rack Mounting Power Supply

1790-T0A8X CompactBlock LDX Expansion Block

194E-A100-PE 194E Earthing-Grounding Terminal

20-PP10016 MOTOR CABLE V, PF700H, PF700S

2090-CSBM1DF-18AA20 Kinetix 20m Smartlink Single Cable

20AC037A3AYNANC0 PowerFlex 70 AC Drive 20A

GC-8841-LC-MT SafetyNet Logic Workbench

HE300SFW100 Drive configuration software for GEN100 and RSL100.

IC600KD533RR Amber OptiBasic OIT, Ver 31

IC647HSTES250KM Historian Enterprise Server 250000 Points (M4 Key)

IC650AEL003RR Series Six Controller Board with Faceplate (MAP30) **

IC694APU300 High speed counter module 200KHZ A B and C type.

IC756SDV000K-99 DV Development - Solaris Op Sys, Korean, Version 9.9

MicroLogix 1500/1769 System

PLC-5/1771 System 1771-WF FIELD WIRING ARM, 18 TERMINALS

Distributed I/O 1794-IRT8K CONFORMAL COAT, NON-ISOLATED TC/RTD/MV INPUT, 8 PT

Communications 9399-WAB32UG RSLINX USER GUIDE

Support 6233-52VDLR SUPT REINSTATEMENT CONTRACT FOR 623352VDL

Support 9358-BPC60R SUPT REINSTATEMENT CONTRACT FOR 9358BPC60ENE

Support F1771-IRSERC FIRMWARE UPGRADE FOR 1771-IR I/O MODULE

RSI Software Products 9324-RLD0U3FRE RSLOGIX 5000 SERVICE ED TO STD UPG, FRA

RSI Software Products 9301-2SE350KOU3R RSVIEW32 RUNTIME 300-100K UPGRADE OUT-SUPT (KO)

RSI Software Products 9358-HSTS2500U5 UPGRADE: IN-SUPT: HISTORIAN 32K TO 70K TAG

Motion Control 8720SM-015S3EAS3 15 KW/33.4 AMP, 750 VDC, AC MOTOR WITH SNS60 ENC.

829-3-0 Thumbwheel Assembly. 3 Digit, 0 True. Dust Seal

IC200MDL635 INPUT 48VDC POS/NEG LOGIC (2 GROUPS OF 8) 16PT

IC697NS1000 NEXT STEP Package 1

MTR-1324-N-A-E-0 MTR series NEMA 34 stepping motor with parallel winding connection

FP-AI-100

IPC-586VF

Dialogic DCB/SC 96-0312-002

PCM-8201

PCA-6114-0B2

WHNC-006A

PCI-7260

1492-SPM3B150 MCB Supplementary Protector 15 A

软启动器 3RW40262TB05

主站模块 6GK7 243-5DX30-0XE0 CM 1243-5 PROFIBUS DP 主站模块

150-F625NBA SMC Flex Smart Motor Controller

1734-IB4D POINT I/O 4 Point Digital Input Module

1783-BMS20CA Stratix 5700 20 Port Managed Switch

193-EMRA E1 Plus 240V AC Remote Reset Solenoid

20-750-DNET PowerFlex 750 DeviceNet Adapter

2090-CPWM7DF-12AA03 MP-Series 3m Power Cable

2098-DSD-010X Ultra 3000 1kW Servo Drive

G-0602 Connecting cable between GP-0602NT and GPA-602.

GFK-2100 IC697VHD001 VME Hard Drive

IC220PWR014 SEGMENT TERMINAL, ELEC FUSED 24VDC (REQUIRES 1 IC220TBK087)

IC647DNP050 "DNP3 Master Protocol for 50,000 points"

IC647S2GM S2G:SECS-II

IC693MDL632RR 125 Vdc Input (8 Points)

IC756DVE000J-97 EO GECK (Graphical Editor Construction Kit) - Unix, Japanese, Version 9.7

MSI-QUAL-100 Quality Management Clients 100 Pack

PLC-5/1771 System 1771-ASBK CONFORMALLY COATED, PLC2, 3, 5 REMOTE I/O ADAPTER

Distributed I/O 1790D-0V16 DNET LDX I/O, 24VDC, 16 SINK OUT BASE, D-SHELL

Communications 1770-CD1 DATA HWY TWINAXIAL CABLE, 100 FT/30 M

Operator Interface 2711E-UK12EK14 PANELVIEW 1200E KEYPAD TO 1400E KEY MIGRATION KIT

Support 9305-RSVADDCZHR SUPT REINSTATEMENT CONTRACT FOR 9305RSVADDCZH

Support 9324-RLDFBDR SUPT REINSTATEMENT CONTRACT FOR 9324RLDFBDEN

DeviceNet Products D1771-6.5.118 DEVICENET SCANNER CONFIGURATION MANUAL

RSI Software Products 9301-2SE3400ITU5 RSVIEW32 RUNTIME 5K-32K UPGRADE IN-SUPT (IT)

RSI Software Products 9371-RSWDI1 RSWIRE DESIGNER IEC STANDALONE PROF PACK

Motion Control 1326AB-B420E-M2K4L MOTOR,SERVO,460V,5.0NM,3000RPM,MULTI,BRK,IP67

2225-LV Greyline OS, 4 Line, (20) 4MM Chars, LCD. ASCII /Serial Interface, 10-30 VDC, NEMA 4

HE800ACC512 DIN-rail mount Terminal Block, 12-pin. Compatible with most SmartStack Analog I/O.

IC693ACC318 Connector Kit, 24 Pin, Qty (10), Ribbon Type (For MDL654, 655, 752, 753)

QPK3D200L2P 6" Monochrome, TCP Label, 24Vdc, UL,cUL,CE,UL1604

TGT-000A-4-0RR Target 4-Axis Motion Control Module

SCC-DI01

DS817-03

586ITOX

DAT2000 ISA

M1S2-5500V4H

MTC-610/611

1492-SPM1B500-N MCB Supplementary Protector 50 A

直流电源 6EP1437-3BA00 3 相 400-500VAC 输入。24VDC/40A 输出

电机启动器 3VU13400MG00

1497D-A16-M14-0-N Gen Purpose Transformer

1608G-6F1 I-Grid 6-Channel Subscription Renewal

1769-OB32T CMPLX 32 Pt 24VDC Terminated D/O Module

190S-AND2-CB63C 4.0-6.3 A Compact Comb Starter W/Ckt-Bkr

194R-N60-1753-PBS1 Non-Fused 194R Disconnect Switch

2090-CPBM7DF-16AA20 MP-Series 20m Standard Cable

2090-XXTFMP-S12 MP-Series 12 m Length Feedback Cable

CBL-T7-MP-20 Power cable for MTR-3T10 or MTR-3T20 or MTR-3T40 series servo motors. 20 feet

GF-3093R Connecting FlashCable to Sensotec Pressure Transducer, Keyence LS-5000 .

IC200UDR002 14 point PLC,(8) 24VDC In, (6) Relay Out, 24VDC Power Supply

IC646TPR935 ProServer 35,000 I/O Point Runtime System

IC647PATAXS0 Proficy PAT - Driver For All Axsun Technologies Near-Ir Spectrometers

IC693APU300 High Speed Counter (HSC)

IC752ECD450RR Display Station 1463 - 14 inch VGA (640x480) resistive touch screen/ Penti um 133/ 32MB/ 1.2 Gig hard drive/ expansion slots/ Ethern et/ with CIMP LICITY HMI and Win NT

IFIXONNODE500C iFIX Upgrade to On-Node 500 Tag Standard Edition Historian with Alarm & Event Option, M1 Key

SLC/1746 System 1747-PBASE BASIC DEVELOPMENT SOFTWARE

Industrial Computers 6186-M20ALTR VERSAVIEW 20 INCH MONITOR, RESISTIVE TOUCH SCREEN

Application-specific products 1404-M505A-CNT-02 1404-M5 CONTROLNET PM3000 CLASS 0.2 120/240V P.S.

Operator Interface 2711-K10C10 PV1000 COLOR KEY, DNET & RS232 PRINT

Support 9301-2SE3100S SUPT RENEWAL CONTRACT FOR 93012SE3100

Support 9380-RSBEDRCPR SUPT REINSTATEMENT CONTRACT FOR 9380RSBEDRCP

DeviceNet Products 1738-ADN18P DEVICENET ADAPTER WITH MINI PASS THROUGH

RSI Software Products 9301-2SE3203DEE RSVIEW32 RUNTIME 300 WITH RSLINX (GERMAN)

RSI Software Products 9358-BPCNT60U2R UPGRADE: OUT-SUPT: RSBATCH PC-BASED 10 TO 60

Motion Control MPL-B4520P-SK24AA MOTOR,SERVO,6.1 NM,5000RPM,SINGL,460V,BRK

Motion Control 2090-SCVG200-0 SERCOS FBR CABL,CONN,STNDRD PVC JKT,GLASS,200.0M

GFZ-0043 Genius I/O System Troubleshooting Guide for Series Six PLC

IC646MPC001 Logic Developer - PLC Configuration Tools

MTR-1324-N-D-E-0 Stepping Motor, Nema34, Series Wdg

QPJ-ABD-201 Communication Module for 5 inch & 6 inch: AB DataHighway Plus/ UL/ cUL/ CE/ UL 1604

PXIe-5170R

E2073-66501-3643-02-1999

MATROX MGI PH-P256

PBA75F-12

PEAK 635

KINO-DH810-R10

1492-PDE1142 200 A Enclosed Power Distribution Block

中央处理单元 6ES7417-4XL04-0AB0 CPU417-4，20MB，30ns，电源 24VDC，MPI/PROFIBUS-DP 主站接口，PROFIBUS-DP 主站接口

变送器 3RS17062FE00

1495-N80 Line Side Cover

1585J-M8TBJM-4 RJ45 Ethernet Media

1761-CBL-AS09 MicroLogix Cable

188-K3B200-N Miniature Circuit Breaker 20 A

194L-E16-3254 16 A 194L Load Switch

2090-CPBM4DF-16AF25 MP-Series 25 m Length Cable

2090-XXNFMF-S25 Kinetix Drives 25m Standard Cable

BC647OEM0500B OEM Edge Program - Complete

GC647PATCDI0 Proficy PAT - Driver For CDI - Assist Support

IC200MDD845 Mixed 24VDC POS LOG input group 16 point / isolated 2 amp relay output 8 point.

IC646NRX005 System Sentry - 5 Node

IC647MBP001 Machine Edition Professional Development Suite with USB Hardware key

IC675PCB002 Profibus Cordset 2.0 Meters

IC697MDL740RR 24/48 Vdc Output, 2 Amp, Positive Logic (16 Points)

IC800SLT001 SL series amplifier terminal block for APM and DSM motion controller interface

ControlLogix/1756 System 1756-CPR2 REDUNDANT POWER SUPPLY CABLE

Industrial Computers 6182H-15BRH4B VVCE 1500, KEY/TOUCH, STD MEM, ENET, AC

Process Control 1757-DNBEXP20 DEVICENET MODULE EXPANSION, 10-20 MAX

Operator Interface 2711P-ST6KM PV PLUS 600 GRAYSCALE, KEYPAD STARTER KIT

Support 9326-AD10WDS SUPT RENEWAL CONTRACT FOR 9326AD10WDENE

Support 9371-EDES2R SUPT REINSTATEMENT CONTRACT FOR 9371EDES2

ControlNet Products 1738-ACNR CONTROLNET REDUNDANT ADAPTER

RSI Software Products 9301-2SE240ITU5R RSVIEW32 WORKS 5K-32K UPGRADE OUT-SUPT (IT)

RSI Software Products 9358-B60UB1 UPGRADE: IN-SUPT: RSBIZWARE BATCH 60 UNT TO BUNDLE

Motion Control MPL-A430P-SK24AA MOTOR,SERVO,5.42 NM,5000RPM,SINGL,230V,BRK,8.2KG

Motion Control 2090-UXNFM-S09 CABLE,ULTRA, DRIVE CN2 TO N/C,9M

CBL-1C-ET-30 Encoder Cable, MTR-1216, 1221 & 1231 Stepping Motors, 30 Ft.

IC630MDL310RR High Speed Counter Module

IC800SLCFLYV010 Flying Lead Cable, 1-5 kW SL Amplifier I/O to OCS or 3rd Party Controller, 1 Meter

OC647IFSETKTC iFIX Optn: System Extension Toolkit (M1Component Part)

PXI-2569