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该体系采用PLC作为操控中心，完成PID闭环运算、多泵上下行切换、显示、故障确诊等功用，由变频器调速方法主动调理水泵电机转速，达到恒压供水的意图。

　　一、前语

　　跟着操控技术的发展与完善，变频器及PLC在各个行业的使用愈来愈广，PLC与变频器的可靠性与灵活性得到了用户的认可。一起传统的水塔供水方法暴露了许多缺点：水的二次污染，用水高低峰的不平衡，管道阀门易损坏，维修保养费用过高等等。在此条件下各种恒压供水方法应运而生，其间由变频器、PLC操控的方法尤为遍及，这种方法的特色：体系稳定，功用强大，变频器用于供水更加节能，所以广泛使用在多层住宅小区生活消防供水体系中，现在许多场合也有使用，比方中央空调体系、供水加压站、集中供热等，这种方法经受了时刻的考验，已有许多的使用实例。本文介绍的体系在宝鸡某电厂家属区已从98年运转至今，体系稳定，性能可靠，得到了用户的必定和好评。

　　二、体系组成：

　　1、体系概述：

　　该体系由四台大泵(22KW)与一台小泵(5.5KW)组成;PLC部分由西门子可编程操控器S7-200系列的CPU226，文本显示器TD200组成;变频器采用三菱FR-A540系列，功率22KW。

　　用户所需的生活用水压力、消防用水压力、运转方法等参数在TD200文本显示器上设定，压力传感器把用户管网压力转换为0-10V标准信号送进PLC模拟量模块EM235，PLC经过采样程序及PID闭环程序与用户设定压力构成闭环，运算后转换为PLC模拟量输出信号送给变频器，调理水泵电机转速，达到恒压供水的意图。

　　该体系有各个泵的运转时刻累计功用，经过PLC的数据区保持可以断电回忆。每次起动时先起动1#小泵，当用水量超越一台泵的供水能力时，PLC经过程序完成泵的延时上行切换，切换原则为当前未运转的大泵累计运转时刻最少的先投入;当压力超越时，PLC经过程序完成泵的延时下行切换，切换原则为当前正在运转的大泵运转时刻最多的先撤出。直到满足设定压力为止。寻求的最终目标为压力恒定。

　　当供水负载变化时，变频器的输出电压与频率变化主动调理泵的电机转速，完成恒压供水。

　　体系还可经过PLC的实时时钟主动守时供水，用户在TD200上设定每天最多6段(段数也可设定)守时供水，比方早上6：00到8：30，中午11：20到1：30等。

　　体系可动态显示各种参数，如设定压力，运转压力，水位高度，运转方法，实时时刻，日历，各个泵的运转时刻累计(准确到秒)，运转状况，故障信息等等。为了不使体系中TD200画面显得呆板，在PLC程序中操控TD200中的画面守时切换，动态显示;

　　体系还有故障自确诊功用，各泵发作过载、缺相、短路、传感器断线、传感器短路、水位下限、水压超高、水压超低、变频器故障等，都会有声光报警，TD200上一起显示故障类型，告诉设备维修人员处理，并可回忆故障发作时刻及班次，以便追查原因及相关责任。

　　2、作业原理：主动手动方法

　　(1)手动运转时，可按下按钮起动中止水泵在工频状况下运转，彻底脱离开PLC及变频器的操控，该功用首要用在检修及主动体系出现故障时的应急供水方法中。

　　(2)主动运转时，悉数泵的运转依程序主动作业。

　　上行过程：当在主动运转方法时，按下TD200上的起动软健，体系先起动1#小泵，PLC程序操控模拟量模块EM235给定变频器一固定频率输出，此时若用 PID运算输出直接操控变频器则(设定压力大，运转压力为零，所以运算输出最大)变频器依设定的上升时刻运转，升速太快，体系冲击很大。等泵运转一会儿，管网压力堆集后，再用PID运算输出操控变频器。具体时刻和频率与管网体系有关，在现场调试时这两个参数在TD200上设定调整。管网越大，时刻越长。

　　当 1#小泵达到50HZ后，体系压力仍偏低，则延时一段时刻后，体系靠PLC程序把1#泵切换到工频运转，一起由PLC输出一个开关量给变频器的MRS端子，变频器瞬间制止输出，此时PLC把运转时刻最少的泵变频接触器接通后，撤掉制止输出，相应的泵变频起动运转;延时切断1#小泵，体系中相应的一台大泵变频运转，压力主动调理，若体系压力平衡，则频率稳定在一个相对的规模，若频率达到50HZ后压力依然偏低，则再投入一台大泵，比较剩下的泵的累计运转时刻，时刻少的先行投入，以此类推。注意，上行中，只要有一台大泵运转，则1#小泵要断开，大泵与小泵一起运转时，小泵的功率很低。

　　下行过程：当体系压力偏高，变频器运转在18HZ左右(18HZ以下泵的功率很低，经验值)时，PLC程序判断运转在工频状况的泵累计运转时刻(若只有一台泵不作判断)，运转时刻最多的泵延时先行撤出，在撤出的瞬间，PLC操控变频器运转频率在50HZ，要不体系冲击过大，简单有水垂现象，延时一会儿后，再把 PID运算输出投入即可;以此类推。注意：下行过程中，到最后一台大泵运转时，频率在18HZ左右，体系压力依然偏高时，则把1#小泵切换到变频运转。这种情况在夜间或许发作，当供水管网很大时，也许没有这个或许性。

　　三、注意事项：

　　1、该体系中有泵的工频变频上行切换，为了体系的快速响应，切换时刻最好越短越好，切换时时刻差很小，所以各个泵的变频接触器与工频接触器最好用可逆接触器，电气线路与PLC程序中也要有互锁功用。避免发作意外短路事端。对体系或变频器形成危害。

　　2、变频器上行下行切换时刻设定，假如设定值过大，则体系不能迅速对管网的用水量做出反应;假如设定值过小，则或许引起体系频繁的投入泵，撤出泵的动作;为此，PLC程序中增加判断设定压力与运转压力在临界切换状况时，只要不超越答应的误差规模内，不做泵的切换。

　　3、变频器在上行切换时，必须要有瞬间制止输出功用，变频器没有此功用可用自在停车功用;所以选择变频器时要注意这点。
 

MTR-3T55-I-R-0-M-0RR Servo Motor Metric

PXI-5422

TRANS B/D 1995.11.14

RME Hammerfall DSP 9632

ATX-6895

BPP-14-8I4P

VX1500-T

1492-PBC6 Power Distribution Block Accessory

1492-SPM3D050 MCB Supplementary Protector 5 A

软启动器 3RW40281BB04

SIMATIC HMI 系列面板 6AV2123-2GB03-0AX0 KTP700 Basic PN 7 寸触摸 + 按键

150-SD3NUR SMC-50 SOLID STATE MOTOR CONTROLLER 520A

1738-AENT ArmorPoint Ethernet Adaptor

1783-ZMS24TA ArmorStratix 5700 24 port managed switch

193-KA40 0.25-.40 A IEC Bimetallic Overload Relay

20-750-P5-C770D740 PF750,Fr8,DC Input w Precharge,400/480V

2090-CPWM7DF-16AF20 MP-Series 20m Length Power Cable

20AB022F0AYNANC0 PowerFlex 70 AC Drive 22 A at 7.5 Hp 20A

GA647IFPLDV00150 GCA iFIX Plus SCADA 150 I/O Dev

GP647IFCLNTS001 GCP iFIX iClientTS Each Additional User

IC600BF813RR Type J Thermocouple Input Module (8 points)

IC647HSTCC3KM Calculation Collector for Historian - Standard Server 2500 Points (M4 Key)

IC647TBPM TBP:Texas Instrument Transparent Byte Protocol

IC693MDL930CA Conformal Coated Relay Output module, 4 amp 8 point isolated

IC756LDV001E-99 DV Development - Intel/Linux RedHat Addt'l User, English, Version 9.9

Pico Controllers 1760-CBLPC02 GFX PROGRAMMING CABLE

PLC-5/1771 System 1771-OM 220/240V AC OUTPUT MODULE, 8 DRIVER, SOURCE OUTPUT

Distributed I/O 1791-24A8 BLOCK I/O, 120V AC, 32 POINT MODULE

Communications 1786-TNCL10 CONTROLNET TNC COAXIAL CONNECTOR - PLUG

Operator Interface 2707-MVP232 MICROVIEW, PANEL MOUNT, 2 LINE LCD, RS-232

Support 9701-VWSS250AR SUPT REINSTATEMENT CONTRACT FOR 9701VWSS250AENE

Support 9324-RL0100PTS SUPT RENEWAL CONTRACT FOR 9324RL0100PT

EtherNet/IP Products 1788-MCHKR NETWORK MEDIACHECKER (ENET, CNET, DNET, DH+/RIO)

RSI Software Products 9301-2SE340ZHU5R RSVIEW32 RUNTIME 5K-32K UPGRADE OUT-SUPT (ZH)

RSI Software Products 9356-PRO2450U2R UPGRADE: OUT-SUPT: RSSQL STD.300 TO PROF.32000 TAG

Motion Control F-6100-R-H04AA MOTOR/ENCODER/BRAKE

44A722981-011RR Color Adapter Card (W/M 1)

IC200ACC451 Simulator for VersaMax Micro 8 Inputs

IC693MDL310 120 Vac Output, 0.5 Amp (12 Points)

TRM-21006666 Connector, 20 Point Screw Terminal, S2K Digital I/O

cDAQ-9133

PCA-6176

艾讯科技 AX5216

Digium TE410P-Quad T1/E1

IPC-610H

COSMO ATPG-46

PSA300R

1492-SPM1D200 MCB Supplementary Protector 20 A

通用型变频器 6SE6 440-2UD33-7EB1 "37 KW,275 x 650 x 245"

电机启动器 3VU13401TF00

150-C60NCD SMC-3 60A Smart Motor Controller

1692-ZG6666 24 V DC Electronic Circuit Protection

1771-IFEK 1771 Input Module

193-EC3EE E3 Plus 18-90 A Overload Relay

198-PL21G IEC Pilot Light Enclosure Accessory

2090-CPWM4DF-14AF02 MP-Series 2 m Length Power Cable

2094-BC01-M01-M Kinetix 6200/6500 Integrated Module

DEMOCD00002 Proficy Historian DEMO CD

GFK-0646 C Programmer's Toolkit for Series 90 PLCs User's Manual

IC200UMB001 VersaMax Micro 20/40/64, User Program Memory Module. Compatible with VersaMaxMicro 20/40/64 only.

IC647AQC100 PA Quality Client 100 Pak

IC647PME005 Proficy Change Management Server Machine Edition Version - 5 Concurrent Users

IC693CMM302CA Conformal Coating Enhanced Genius Communications module.

IC754VBB06CTD 6 INCH BASCI TFT WITH BLANK

MSI-ACQUIDATA I/F-43 Acquidata Testream Interface Ver 4.3

SLC/1746 System 1747-DEMO-7 DEMONSTRATION UNIT FOR MODULAR HARDWARE STYLE

Distributed I/O 1734-IB4 24V DC 4 CHANNEL SINK INPUT MODULE

Application-specific products 1803-EEM10E12 EEM, 16 PULSES, 24V DC, NEMA 12 ENCLOSURE

Operator Interface 2711-T10G16L1 PV1000 GRAYSCALE TOUCH, DF1 & RS232 PRINT

Support 9301-MSGRPROR SUPT REINSTATEMENT CONTRACT FOR 9301MSGRPROENE

Support 9381-POCXENS SUPT RENEWAL CONTRACT FOR 9381POCXEN

DeviceNet Products 1790D-TN0V2 DNET LDX, 2 OUTPUT VOLTAGE ANALOG BSE, TERM BLOCK

RSI Software Products 9301-2SE330PTU2R RSVIEW32 RUNTIME 150-1500 UPGRADE OUT-SUPT (PT)

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Motion Control MPL-B680D-MJ22AA MOTOR,SERVO,60.0NM,2000RPM,MULTI,460V

Miscellaneous ABPGMC-CD MOTOR CONTROL GUIDE CD

HE200TIM100 Time server - need 1 TIM100 per network to provide GPS time signal, with antenna with a 6 foot cable

IC646NSL999 CIMPLICITY SQL - Internet Connector

PC752CMB000 COMPROFIBUS Network Configuration Software. Provided on CD-ROM (for Profibus Option only)

ST-2328 STXi output module 8 points, Positive Logic, 24VDC/ 0.5A

SCXI-1322

PIO-32/32L(PCI)H

超微X6DA8-G2

IPC-810B

ADLNK PCI-7853

IAC-F847

1492-RCDA4D25 Residual Current Device 25 A

6ES7195-7HC00-0XA0 安装一个 80mm 宽的 I/O 模板，热插拔

变送器 3RS11 42-2GD80

1497-K-M4-0-N Control Circuit Transformer

1606-XLE480EP-D XLE 20 Amp Power Supply

1763-NC01 MicroLogix Cable

188-K3D320-N Miniature Circuit Breaker 32 A

194L-HE4E-175 194L Control and Load Switch Actuator

2090-CPBM7DF-08AA90 MP-Series 90m Power and Brake Cable

2090-XXNPMF-16S01 Kinetix Drives 1m Standard Cable

BC647TRT935 "CIMPLICITY HMI Server 35,000 I/O Runtime System with Proficy GlobalCare"

GC647PSF050 Global Care for Proficy Process Systems 250 I/O with CIMPLICITY

IC200NAL211-24 Qty 24, 10 point PLC, (6) 24VDC in, (4) Relay Out, (1) Analog Input (0 -10VDC, 8 bit), 24VDC Power Supply

IC646PPA374 PA-30 with 374 CPU - AC

IC647NAP000 Applicom Communications

IC690ACC900 RS-232 TO RS-485/422 Convertor Unit

IC697VDD125 Discontinued. Replacement is Embedded VME-1182-060000 . Contact GE Embedded for more details.

IC800SSI420RP2 7.2 amp 480 VAC Profibus S2K servo controller for MTR series motors

SLC/1746 System 1747-SDN DEVICENET SCANNER MODULE

Industrial Computers 6181P-15TP2KH VERSAVIEW INTEGRATED DISPLAY COMPUTER 15-INCH

Application-specific products 9358-PBEPB60ENE RSBIZWARE BATCH & EPROCEDURE BNDLE PLX 60 UNITS

Operator Interface 2711-K5A16L1 PV550 MONOCHROME KEY, DF1 & RS232 PRINT

Support 6171-PCSS SUPT RENEWAL CONTRACT FOR 6171PCS

Support 9393-RSTLX5R SUPT REINSTATEMENT CONTRACT FOR 9393RSLTX5

ControlNet Products 2711P-K10C15D1 PV PLUS 1000, KEYPAD, CNET, DC PS, STD MEM

RSI Software Products 9301-2SE2500U5 UPGRADE: IN-SUPT: RSVIEW32 WORKS 5000 TO 100K

RSI Software Products 9358-BEPB60U3R UPGRADE: OUT-SUPT: RSBW BATCH & EPROCEDURE 30 TO60

Motion Control MPL-A4540F-MK24AA MOTOR,SERVO,10.2 NM,3000RPM,MULTI,230V,BRK,13KG

Motion Control 2090-XXNFY-S30 CABLE,NON-FLEX,MOTOR FEEDBACK,Y,30M

GABI3D200C2P/AR QUICKPANEL 10.5" TFT W/AB RIO 24VDC GE LABEL

IC641SWC313 Logicmaster 90-30 TCP/IP-Ethernet, Cable & CDROM

IC800SSI107D2 7.2 Amp S2K Series Servo Amplifier/Controller with DeviceNet, 115/230 VAC

PSPC-ADMIN/E Prof Shop Floor SPC Admin 1 User w/ eSig

PXI-6255

PBPI-14SA

vega650 K60010

TDPS-600CB

AIMB-501G2-KSA1E

AIMB-781QVG

1492-MS6X12 IEC 6 x 12 mm Marker Card

1495-N74 1-1/2 in. Hub

行程开关 3SE53120SJ12

运行版软件 6AV2107-0DB14-0AA0 SIMATIC WinCC Client for Runtime 专业版 ASIA V14

1585J-M4UBJM-3 RJ45 Ethernet Media

1756-PA72 ControlLogix AC Power Supply

188-K1C250 Miniature Circuit Breaker 25 A

194E-KA32E-P11-PE 194E Load switch

2090-CFBM7DF-CEAF03 Kinetix 3m Flexible Cable

2090-UXNBMP-18S09 MP-Series 9 m Length Brake Cable

BC646SPI365 Solution Provider Annual license w/Additional iSuite

GC647IFESGCLNTCDV GCC iFIX Optn: ESig & ERec iClient Dev

IC200ALG331 Analog output 16 bit voltage/current 4 isolated channels

IC646MBT001 Machine Edition Traditional Development Suite

IC647IFPRRN00075C iFIX Profsnl SCADA 75 I/O Runtime (M1Component Part)

IC660SLD024 Red Safety Label Kit for IC660BBD024 Genius Blocks

IC697CHS750RR Series 90-70, 5 Slot Rack, Rear Mount

IC800CBL064 Replaced by cable IC800CBL067

ControlLogix/1756 System 1756-DNB DEVICENET BRIDGE/SCANNER MODULE

Industrial Computers 6182H-7KRH4B VVCE 700, KEYPAD, STD MEM, ENET, AC

Process Control 9358-PBBK03ENE RSBIZWARE BATCH FOR PLX BACK-UP KEY 03 UNITS

Operator Interface 2711P-T15C15D2 PV PLUS 1500, TOUCH, CNET, DC PS, EXT MEM

Support 9352-WGG100R SUPT REINSTATEMENT CONTRACT FOR 9352WGG100

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ControlNet Products 1786-CTK CNET RG6 TOOLKIT

RSI Software Products 9301-2SE235ESU1R RSVIEW32 WORKS 150-5K UPGRADE OUT-SUPT (ES)

RSI Software Products 9352-WGG200UR UPGRADE: OUT-SUPT: RSSERVER GE GENIUS 16 TO 32 BIT

Motion Control

Motion Control 2090-DANBT-18S04 CABLE, NON-FLEX, MTR BRK FOR CABLE-MTD CONNS, 04M

BC646SPM365 Solution Provider Annual License w/Additional ME Suite

IC300TRM016 Spring-clamp style I/O plug, 16-terminal

IC800BPK012 12 Amp Beta Series Amplifier Package

MTR-3T69-G-R-B-M-0RR Servo Motor Metric 24V Brake

PCI-DAS6013

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FSP300-60ATV(PF)

TYAN S2917 S2917ANRF-FJ

PCM-9570

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1494G-EF3N-989 NEMA 1494G Enclosed Disconnect

软启动器 3RW44436BC35

ET 200SP 6ES7134-6GD00-0BA1 AI 4xI 2/4 线制 标准型，基座单元类型 A0、A1

1585D-M4HBDM-40 Micro D-Code, QD Style Ethernet Media

1756-BA1 ControlLogix FlexLogix Battery

1794-IM16 Flex 16 Point Digital Input Module

194E-CA16E-P11-PE 194E Load switch

2080-MEMBAK-RTC Micro800 Memory Module With RTC Plug-In

2090-CSWM1DF-18AA20 Kinetix Cable Single DSL 2090-Series

20AC5P0A0AYNNNC0 PowerFlex 70 AC Drive 5 A at 2.2 kW 20A

GC646MRB300 Proficy GlobalCare Complete for Logic PC Runtime 300 I/O

HE693STP100 Discontinued Part. Check with GE IP on migration path.

IC610MDL180RR Relay Output Module (8 points)

IC647HSTSS15KM-35 Historian v3.5 Standard Server 15000 Points (M4 Key)

IC660BBD120RR Genius High Speed Counter Block

IC695ALG112 Isolated Analog module, 12 individual isolated channels are configurable for voltage and current. Requires high capacity terminal block IC694TBB032 or IC694TBS032.

IC756WDS000E-99 Dataviews Development Suite (All Windows Languages, Custom Editor Tool kit, Custom Datasource Toolkit, 1 yr SAFE), English, Version 9.9

CompactLogix System 1769-OA16 16PT.120/240 VAC OUTPUT

PLC-5/1771 System 1771-EZ EXTENDER, HIGH DENSITY

Distributed I/O 1799-BRKD DIN RAIL BRACKETS WITH SCREWS(2 BRKTS/ 4 SCREWS)

Operator Interface 2711P-K6M20A PV PLUS 600 GRAYSCALE, KEYPAD, ETHERNET, AC PS

Support 9325-L2140S SUPT RENEWAL CONTRACT FOR 9325L2140

Support 9358-PBBK30R SUPT REINSTATEMENT CONTRACT FOR 9358PBBK30ENE

Support F1775-S4ASERA FIRMWARE UPGRADE FOR 1775-S4A PLC3 PROCESSOR MODUL

RSI Software Products 1789-L10 SOFTLOGIX5810 CONTROLLER W/2 USABLE CHASSIS SLOTS

RSI Software Products 9701-VWMR015AJPE RSV ME STATION RT 15 DISP -WINDOWS 2000 (JAPANESE)

RSI Software Products 9330-GC300U1R UPGRADE: OUT-SUPT: RSGUARDIAN CORE 128 TO 4096 NOD

Motion Control 2094-PRS7 POWER RAIL, SLIM, 230V OR 460V, 7 AXIS

A06B-6093-H401 Ext. Regen Resistor, 30 Ohm 20 Watt, Beta or I/O Link Amplifiers

IC200UEX211 28 point expansion. (16) 24VDC In, (12) Relay Out, 120V/240AC Power Supply (includes IC200CBL501)

IC752CMO101 Modicon 984 9 pin cable for DataPanel 30/50

MTR-3N32-G-R-0-M-0-MODRR Servo Motor Nema34 Metric Mod=Connector

NI 9411

ROCKY-318

ADLINK NUDAM 亚当模块 ND-6017

D865PEFT2

SAGP-845EV

CONTEC COM-2(PCI)H

1492-J3TW 2.5 square mm Standard Terminal Block

1492-SPM3D160 MCB Supplementary Protector 16 A

软启动器 3RW40552BB34

SIMATIC HMI 系列面板 6AV2124-1QC02-0AX0 KP1500 精智 15.4 寸

150-SPPB3UR SMC-50 POWER POLE ASSEMBLY 140A

1738-IB8M8 ArmorPoint 8 Point Input Module

1784-PCD1 DeviceNet Comms Cable for 1784-PCD Card

193-KC10 7.2-10.0 A IEC Bimetallic Overload Relay

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2090-CSBM1DE-10AF15 Kinetix Cable Single DSL 2090-Series

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