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JAMSC-B1011,

JAMSC-B1011

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该体系采用PLC作为操控中心，完成PID闭环运算、多泵上下行切换、显示、故障确诊等功用，由变频器调速方法主动调理水泵电机转速，达到恒压供水的意图。

　　一、前语

　　跟着操控技术的发展与完善，变频器及PLC在各个行业的使用愈来愈广，PLC与变频器的可靠性与灵活性得到了用户的认可。一起传统的水塔供水方法暴露了许多缺点：水的二次污染，用水高低峰的不平衡，管道阀门易损坏，维修保养费用过高等等。在此条件下各种恒压供水方法应运而生，其间由变频器、PLC操控的方法尤为遍及，这种方法的特色：体系稳定，功用强大，变频器用于供水更加节能，所以广泛使用在多层住宅小区生活消防供水体系中，现在许多场合也有使用，比方中央空调体系、供水加压站、集中供热等，这种方法经受了时刻的考验，已有许多的使用实例。本文介绍的体系在宝鸡某电厂家属区已从98年运转至今，体系稳定，性能可靠，得到了用户的必定和好评。

　　二、体系组成：

　　1、体系概述：

　　该体系由四台大泵(22KW)与一台小泵(5.5KW)组成;PLC部分由西门子可编程操控器S7-200系列的CPU226，文本显示器TD200组成;变频器采用三菱FR-A540系列，功率22KW。

　　用户所需的生活用水压力、消防用水压力、运转方法等参数在TD200文本显示器上设定，压力传感器把用户管网压力转换为0-10V标准信号送进PLC模拟量模块EM235，PLC经过采样程序及PID闭环程序与用户设定压力构成闭环，运算后转换为PLC模拟量输出信号送给变频器，调理水泵电机转速，达到恒压供水的意图。

　　该体系有各个泵的运转时刻累计功用，经过PLC的数据区保持可以断电回忆。每次起动时先起动1#小泵，当用水量超越一台泵的供水能力时，PLC经过程序完成泵的延时上行切换，切换原则为当前未运转的大泵累计运转时刻最少的先投入;当压力超越时，PLC经过程序完成泵的延时下行切换，切换原则为当前正在运转的大泵运转时刻最多的先撤出。直到满足设定压力为止。寻求的最终目标为压力恒定。

　　当供水负载变化时，变频器的输出电压与频率变化主动调理泵的电机转速，完成恒压供水。

　　体系还可经过PLC的实时时钟主动守时供水，用户在TD200上设定每天最多6段(段数也可设定)守时供水，比方早上6：00到8：30，中午11：20到1：30等。

　　体系可动态显示各种参数，如设定压力，运转压力，水位高度，运转方法，实时时刻，日历，各个泵的运转时刻累计(准确到秒)，运转状况，故障信息等等。为了不使体系中TD200画面显得呆板，在PLC程序中操控TD200中的画面守时切换，动态显示;

　　体系还有故障自确诊功用，各泵发作过载、缺相、短路、传感器断线、传感器短路、水位下限、水压超高、水压超低、变频器故障等，都会有声光报警，TD200上一起显示故障类型，告诉设备维修人员处理，并可回忆故障发作时刻及班次，以便追查原因及相关责任。

　　2、作业原理：主动手动方法

　　(1)手动运转时，可按下按钮起动中止水泵在工频状况下运转，彻底脱离开PLC及变频器的操控，该功用首要用在检修及主动体系出现故障时的应急供水方法中。

　　(2)主动运转时，悉数泵的运转依程序主动作业。

　　上行过程：当在主动运转方法时，按下TD200上的起动软健，体系先起动1#小泵，PLC程序操控模拟量模块EM235给定变频器一固定频率输出，此时若用 PID运算输出直接操控变频器则(设定压力大，运转压力为零，所以运算输出最大)变频器依设定的上升时刻运转，升速太快，体系冲击很大。等泵运转一会儿，管网压力堆集后，再用PID运算输出操控变频器。具体时刻和频率与管网体系有关，在现场调试时这两个参数在TD200上设定调整。管网越大，时刻越长。

　　当 1#小泵达到50HZ后，体系压力仍偏低，则延时一段时刻后，体系靠PLC程序把1#泵切换到工频运转，一起由PLC输出一个开关量给变频器的MRS端子，变频器瞬间制止输出，此时PLC把运转时刻最少的泵变频接触器接通后，撤掉制止输出，相应的泵变频起动运转;延时切断1#小泵，体系中相应的一台大泵变频运转，压力主动调理，若体系压力平衡，则频率稳定在一个相对的规模，若频率达到50HZ后压力依然偏低，则再投入一台大泵，比较剩下的泵的累计运转时刻，时刻少的先行投入，以此类推。注意，上行中，只要有一台大泵运转，则1#小泵要断开，大泵与小泵一起运转时，小泵的功率很低。

　　下行过程：当体系压力偏高，变频器运转在18HZ左右(18HZ以下泵的功率很低，经验值)时，PLC程序判断运转在工频状况的泵累计运转时刻(若只有一台泵不作判断)，运转时刻最多的泵延时先行撤出，在撤出的瞬间，PLC操控变频器运转频率在50HZ，要不体系冲击过大，简单有水垂现象，延时一会儿后，再把 PID运算输出投入即可;以此类推。注意：下行过程中，到最后一台大泵运转时，频率在18HZ左右，体系压力依然偏高时，则把1#小泵切换到变频运转。这种情况在夜间或许发作，当供水管网很大时，也许没有这个或许性。

　　三、注意事项：

　　1、该体系中有泵的工频变频上行切换，为了体系的快速响应，切换时刻最好越短越好，切换时时刻差很小，所以各个泵的变频接触器与工频接触器最好用可逆接触器，电气线路与PLC程序中也要有互锁功用。避免发作意外短路事端。对体系或变频器形成危害。

　　2、变频器上行下行切换时刻设定，假如设定值过大，则体系不能迅速对管网的用水量做出反应;假如设定值过小，则或许引起体系频繁的投入泵，撤出泵的动作;为此，PLC程序中增加判断设定压力与运转压力在临界切换状况时，只要不超越答应的误差规模内，不做泵的切换。

　　3、变频器在上行切换时，必须要有瞬间制止输出功用，变频器没有此功用可用自在停车功用;所以选择变频器时要注意这点。
 

1492-MS8X12V71-80 Connection Products

数字量输入/输出模块SM 6ES7 321-7BH01-0AB0 DI/16 24VDC，光电隔离，20pin 前连接器

软启动器 3RW44652BC46

ET 200SP 6ES7193-6BP20-0BC1 基座单元 BU20-P6+A2+4B，类型C1，直插式端子，带2个AUX端子，20mm宽

152H-C85XBD-48 SMC-3 Enclosed Motor Starter

1606-XLE240EP Power Supply XLE 240 W Power Supply

1769-OF4CI CompactLogix 4 Pt A/O Current Module

193-ESM-VIG-100A-T E300/E200 100 Amp Sensing Module

194L-A16-1753 16 A 194L Load Switch

2090-CHBP8S8-12AAP5 Kinetix 6000M IDM Hybrid Cable

2090-UXTBMP-18S20 MP-Series 20 m Length Brake Cable

BC647MPS001 Logic Developer PLC Standard with Proficy GlobalCare Complete with USB Hardware key

GC647IFSTDV00300 GCC iFIX Std HMI 300 I/O Dev

IC200CHS121 I/O interposing fuse style 16 point

IC646MSS005 Logic Developer State Standard 5 Pack

IC647IFSTRN00150K iFIX Standard HMI 150 I/O Runtime (M1 Kit Part)

IC670CHS102 I/O Base, Box Style, Hot Insertion obsolete. Recommended replacement is IC670CHS101 I/O Base, Barrier Style.

IC697GDH701 CIMPLICITY 70 Graphic Display Hardware Package (Repeat Systems)

IC800SKCPVL050 Power cable for SLM350 or SDM500 or SLM500 S-series servo motor to an S2K. 5 meters

ControlLogix/1756 System 1756-HSC 2 CHANNEL / 4 OUTPUT HIGH SPEED COUNTER (36 PIN)

Industrial Computers 6182H-12BEH4D VVCE 1250, KEY/TOUCH, EXT MEM, ENET, DC

Process Control 1757-PE1400RED2 PLX BACKUP SERVER ON DELL PE1400

Operator Interface 2711P-RGT7 PV PLUS/VVCE PROTECTIVE ANTIGLARE OVERLAYS QTY 3

Support 9355-WABOEMFRR SUPT REINSTATEMENT CONTRACT FOR 9355WABOEMFR

Support 9354-SS105S 9354-SS105 SOFTWARE SUPPORT CONTRACT RENEWAL

ControlNet Products 1734-IA2 120 VAC 2 CHANNEL INPUT MODULE

RSI Software Products 9301-2SE2400PTU3 RSVIEW32 WORKS 150-32K UPGRADE IN-SUPT (PT)

RSI Software Products 9357-ANETMDAD3E RSNETWORX MD FOR CNET,DNET,ENET ADD-ON

Motion Control MPL-A330P-MK22AA MOTOR,SERVO,4.18 NM,5000RPM,MULTI,230V,5.0KG

Motion Control 2090-UXNBMP-18S15 CABLE,ULTRA,NON-FLEX,MOTOR BRAKE,MP 15 MTR.

CBL-136 Cable. Mitsubishi A Series Prog. Port (RS-422)

IC600RR551RR RPU Rack With Power Supply, 115-230Vac

IC800SKCEZ050 Encoder Cable, S2K to 200-750W S-Series Servo Motors, 5 Meters

OC647IFESGSR00150C iFIX Optn: ESig & ERec 150 I/O Server (M1Component Part)

20AD052F3AYNANC0 PowerFlex 70 AC Drive 52 A at 40 Hp 20A

20DC5P0A3EYYAEASE PowerFlex 700S AC Drive 20D

20P21AD010RA0NNN PowerFlex 10 A DC Drive

2711-CBL-PM10 PanelView 300 10m Operate and Prog Cable

280-PWRM22E-M8 ArmorStart Three-Phase Power Media

FX2N-4AD-TC 4通道热电耦模拟量输入模块

1492-M8X5 IEC 8 x 5 mm Marker Card

1494U-C314 1494U 30A-100A 4' Cable Mechanism

软启动器 3RW44532BC36

SIMATIC STEP 7 V14 6ES7822-1AA04-0YA5 SIMATIC STEP 7 专业版 V14 浮动授权

1585D-M4UBDE-80 Micro D-Code, QD Style Ethernet Media

1756-IC16 ControlLogix 16 Pt 48V DC D/I Module

1794-TB62DS Flex Terminal Base

194E-E16-1756 16 A 194E Load switch

2090-CFBM4DF-CDAF05 MP-Series 5m Feedback Cable

2090-KFBM7-CAAA MP-Series Feedback Connector Kit

BC5005TAX0000 15 Inch Intelligence Industrial Computer - Bundled - Standard Series - w/ Windows XP

GC646TJT000 Proficy GlobalCare Complete for HMI Tracker Server - Intel

HMI-BEZ-201 Stainless Steel Bezel: 5 inch Color & Mono (QPJ2xxxx-L2P/ -S2P)/ NEMA 4X

IC640WMI910RR Series 90 XT/AT Parallel/Serial Interface Card

IC647I3EC I3E:IEEE 488.2

IC660CBB902RR Series Six Genius I/O Bus Controller w/Diagnostics (Ph B)

IC695FTB001 Fiber Optic Terminal Board for PMM335

IC756WRE024E-99 DataViews Runtime for Windows 1-24, Per User, English, Version 9.9

FlexLogix System 1794-ACN15K CONFORMAL COATED, SINGLE MEDIA ADAPTER, CONTROLNET

PLC-5/1771 System D1771-6.5.76 RTD INPUT MODULE(1771-IR/B)USER MANUAL

Process Control 1757-PLXNW OPEN DATA ACCESS - 10 USER

Operator Interface 2711P-T7C15B2 PV PLUS 700, TOUCH, CNET, AC PS, EXT MEM

Support 6626-PLPR 6626-PLP SOFTWARE SUPPORT REINSTATEMENT

Support 8520-ODSS SUPT RENEWAL CONTRACT FOR 8520ODS

Support F1785-L20C15SERE FIRMWARE UPGRADE FOR 1785-L20C15 PLC5 PROCESSOR MO

RSI Software Products 9301-2SE220JPU1R RSVIEW32 WORKS 150-300 UPGRADE OUT-SUPT (JP)

RSI Software Products 9701-VWSB100ENU1 RSVIEW SE STATION 25 - 100 DISPLAY UPGRADE

RSI Software Products 9399-HDWAREREFPT HARDWARE INTERFACE CONFIG. USER GUIDE (PORTUGUESE)

Motion Control 2098-DSD-HV150-DN HIGH VOLTAGE DRIVE, 34A/68A, ULTRA3000 W/DNET

BC646CSCEMK ControlStation CE Development Software with 1 year SAFE

IC300DIQ627 8 AC Input (120 VAC) , 8 AC Output (250 VAC max, 2A)

IC752MNH899 Monitor -- 18" flat panel LCD active matrix monitor. No touch.

MTR-3S46-H-R-0-E-SRR Servo Motor with Seal

ZA06B-6110-K210 AHVi Amplifier CXA2A/B Connector

20BP205A0ANNANC0 PowerFlex 700 AC Drive 20B

20G14TF500JN0NNNNN PowerFlex 755 AC Packaged Drive

25A-B032N104 PowerFlex 523 7.5kW (10Hp) AC Drive

2711P-T12W22A9P PanelView Plus 7 Graphic Terminal

OPC-G11S-DEV(通讯卡)

1492-JG16 16 square mm Ground Terminal Block

1492-WFB424 IEC Term Blck 8x47.6x41mm Screw

软启动器 3RW44223BC44

性能信号模块 6ES7 522-1BF00-0AB0 DQ 8：数字量输出模块，高性能 DQ 8x 24VDC/ 2A HF, 35mm 模块，不含前连接器

156-B32CB3 32 A Contactor

1746-N3 SLC Mating Connector

1786-TPYS ControlNet Coaxial Straight Y-Tap

193-T1DC60 45-60 A IEC Bimetallic Overload Relay

20-IP20DR-600 PowerFlex 700H/S Door Kit

2090-CSBM1DF-14AF07 Kinetix Cable Single DSL 2090-Series

20AC022A3AYNANC0 PowerFlex 70 AC Drive 22 A at 11 kW 20A

GA647TRT915 Proficy GlobalCare Assist for CIMPLICITY HMI Server 1500 I/O Runtime System

GPA-602-F LVDT Expansion Unit (Full Bridge), includes G-0602 connecting cable.

IC600CM548RR 8K CMOS Logic Memory Module (for use in Model 600 or 6000)

IC647HSTCSEO1500KM eSignature Option for Historian - Enterprise Corporate Server 1,500,000 Points (M4 Key)

IC647WFL001 Proficy Workflow - 1 User License

IC694ACC300 Input simulator module, 16 points.

IC756RDV001K-98 DV Development - Irix Op Sys Addt'l User, Korean, Version 9.8

MicroLogix 1200 System 1762-L40BXB MICROLOGIX 1200, 40 PT.

PLC-5/1771 System 1771-LC4B LOOP CONTROLLER W/RTD OPTION,240V AC SUPPLY

Distributed I/O 1794-IM8 220V AC INPUT MOD, 8 PT.

Communications 9355-WABOEMFRE RSLINX OEM - FRENCH

Operator Interface D6195-6.5.3DE CONTROLVIEW BUILDER SOFTWARE USER MANUAL (GERMAN)

Support 9358-BEPB60S SUPT RENEWAL CONTRACT FOR 9358BEPBNT60ENE

Support F1770-KF2SERB FIRMWARE UPGRADE FOR 1770-KF2 COMMUNICATION MODULE

RSI Software Products 9324-RL0300NXENE RSLOGIX 500 STANDARD; RSNETWORX FOR CONTROLNET

RSI Software Products 9301-2SE350DEU1R RSVIEW32 RUNTIME 32K-100K UPGRADE OUT-SUPT (DE)

RSI Software Products 9358-HSTS2300U2 UPGRADE: IN-SUPT: HISTORIAN 300 TO 1500 TAG

Motion Control W-4030-P-H00AA MOTOR,SERVO,WASHDOWN,AF,2.8 NM,3000RPM,12.0KG

601 Numeric Keypad, Flat Membrane keys. NEMA 4

IC200MDD840LT MIXED 24VDC POS LOG INPUT GRP 20PT / OUTPUT RELAY 2.0A PER PT GRP 12PT (LT)

IC695PSD040 Power supply 24VDC 40 watts occupies one slot on system base

MTR-1220-E-D-E-0 MTR series NEMA 23 stepping motor with series winding connection and encoder

VSPCSE-SF50 VisualSPC SE ShopFloor includes Attribute Data Collection, Measurement Systems Analysis and A-681 interface cable. 50 license pack.

20BD077A0ANNAND0 PowerFlex 700 AC Drive 77 A 60 Hp 20B

20G11NC011JA0NNNNN PowerFlex 755 AC Packaged Drive

22F-A8P0N113 PowerFlex 4M- 1.5 kW (2 HP) AC Drive

990NAD21110 Quantum MB+ 站电缆,2.4M

291E-FBZ-G1 Direct Online Reversing Starte

PF113A-E 导轨安装型，MK3P-I

1492-SPM2D300 MCB Supplementary Protector 30 A

软启动器 3RW30472BB14

电机启动器 3VU16401CN00

150-F361NBDB SMC Flex Smart Motor Controller

1732E-OB16M12 ArmorBlock 16 Point Output

1771-WD FIELD WIRING ARM, 12 TRMLS, TIN PLATED

193-EELZ E1 Plus 100-500 A Overload Relay

20-750-APS PowerFlex 750 Auxillary Power Supply

2090-CPWM7DF-10AA05 MP-Series 5m Servo Power Cable

2097-V32PR2 Kinetix 300 Servo Drive

ET-GT-3ES-2ST 2 RJ45 Ports, 1 Multimode Fiber Port Ethernet Switch

GFK-1911 VersaPoint Profibus NIU User's Manual

IC220MDD841 ABSOLUTE ENCODER INPUT, 4IN/4OUT 24VDC (REQUIRES 1 IC220TBK202)

IC647CSPR050 Proficy Cause+ for Intelligent HMI/SCADA Runtime Server - 50X monitored KPIs

IC647PSF050 Proficy Process Systems 500 I/O with iFIX

IC693MDL231RR 240 Vac Isolated Input (8 Points)

IC756CDV000J-98 DV Development - Compaq True64 Op Sys, Japanese, Version 9.8

MSI-MGMT-50 Production Management Clients 50 Pack

PLC-5/1771 System 1785-L40C15 PLC-5/40C FOR CONTROLNET PHASE 1.5

Distributed I/O 1738-ADN12 DEVICENET ADAPTER M12

Communications 1787-TCABL T-STYLE CABLE FOR 1770-KFD 6 FT (1.82 METERS)

Operator Interface 2711-NR4 19-INCH RACK MOUNT KIT

Support 9304-WVD256R SUPT REINSTATEMENT CONTRACT FOR 9304WVD256

Support 9324-RLD25U6ENE RSLOGIX 5000 LITE ENGLISH TO FULL UPGRADE

DeviceNet Products 2711-K5A10 PV550 MONOCHROME KEY, DNET & RS232 PRINT

RSI Software Products 9301-2SE335KOU3R RSVIEW32 RUNTIME 1500-5K UPGRADE OUT-SUPT (KO)

RSI Software Products 9371-EDESI1U5 UPGRADE: IN-SUPT: RSWIRE DET IEC/ACAD TO DES IEC

Motion Control MPG-B025-031M22 MOTOR,SERVO,GEAR RATIO 31,100NM,156RPM,MULTI,460V

Silver Series 2711-T14C1 PV1400 COLOR TOUCH, RIO & RS232 PRINT

HE693STP101 same as STP100E w/optical isolation, independent accel/decel

IC670MDL233 120VAC 8 PT Isolated Input

QPI-PSL-201 Communication Adaptor Module for 7.5", 10", 12" QP4's

ST-7241 STXi Expansion Field Power Distribution module, 5, 24, 48, AC 10 Amp no LED status

20BC292A0ANNNNC0 PowerFlex 700 AC Drive 20B

20F1ANC302AN0NNNNN PowerFlex 753 AC Packaged Drive

22B-B033H204 PowerFlex 40 7.5 kW (10 Hp) AC Drive

140DAO84210 Quantum 开关量AC输出,16点,110-230VAC,隔离,4组

284D-FVD6P0Z-25-CR-3 DeviceNet Variable Frequency Drive

E3F3-R81 2m反射式，暗通，PNP晶体管输出100mA电源：10-30VDC直径18mm,需另配反射板

1492-SPM1B050 MCB Supplementary Protector 5 A

6ED1055-1CB00-0BA0 LOGO!DM8 24，4DI/4DO

6ES73325HB014AB2

1497B-A9-M15-0-N Control Power Transformer

1606-XLSBAT1 1606 7 Ah UPS Battery Power Supply

1769-IT6 CompactLogix 6 Pt Thermocouple Module

190-PB Circuit-Breaker Disconnect Accessory

194R-J30-1753-PYS1 194R Disconnect Switch

2090-CPBM7DF-14AA60 MP-Series 60m Standard Cable

2090-XXNPMP-8S60 MP-Series 60 m Length Power Cable

CBL-3C-RD-30 Resolver cable for MTR-3S or MTR-3N series servo motors. 30 feet

GF-0800-3 Connecting FlashCable to DataMyte 518 Gap & Flushness, GSE, RS Technol ogies.

IC200UAA003 14 point PLC, (8) 120VAC In, (6) 120VAC Out, 120V/240VAC Power Supply

IC646TBSPMSW005 Smart Process Monitoring SPC+ Web Clients 5 Pack

IC647NUU000 CIMPLICITY HMI Upgrade Process Fee

IC693ALG221 Analog Input, Current, 4 Channels

IC752CGE202 SNP CMM cable for DataPanel 150/160/240

IC800VMM04LBKSE25 400 W VersaMotion servo motor with 24 VDC holding brake (1.27 Nm)

SLC/1746 System 1746-NR8 8 CHANNEL RTD INPUT MODULE

Industrial Computers 6189V-DVICBL5 DIGITAL VIDEO CABLE 6186 5M

Application-specific products 1403-LM01B MASTER MODULE FOR POWERMONITOR

Operator Interface 2711-K6C16 PV600 COLOR KEY, DF1 & RS232 PRINT

Support 9301-2SE2500ESR SUPT REINSTATEMENT CONTRACT FOR 93012SE2500ES

Support 9380-RSB10000S SUPT RENEWAL CONTRACT FOR 9380RSB10000

DeviceNet Products 1734-IE2C 24V DC 2 CHANNEL ANALOG CURRENT INPUT MODULE

RSI Software Products 9301-2SE3103FRE RSVIEW32 RUNTIME 150 WITH RSLINX (FRENCH)

RSI Software Products 9358-BPC10U1 UPGRADE: IN-SUPT: RSBIZWARE PC PHASES 03 TO 10

Motion Control MPL-B420P-SJ22AA MOTOR,SERVO,4.74 NM,5000RPM,SINGL,460V,5.0KG

Motion Control 2090-S-BLHD SERCOS FIBER CABLE BULKHEAD ADAPTOR 2 PER

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