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SGDS-15A72A,

SGDS-15A72A

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数控加工技术在模具制造中应用的意义

2.1 提高模具的精度

由于在模具制造过程中，对模具的精度的控制至关重要。传统的模具制造需经过一系列的诸如铣、磨、车等加工工艺来完成，加工技术难以保证，而数控加工技术可以保证模具加工的高精度，因此，广泛应用于模具制造中，例如数控铣床、数控成型机床等，除可以满足模具加工的要求外，还可以扩大加工材料的选择范围。

此外，数控加工技术，对于形态复杂及稀有金属等不易加工的材料，可以预先设计进行高精度的加工。

2.2 提高模具生产效率

数控加工技术利用其高速切削工艺，其加工速度相较于传统加工技术可提高 10 倍左右，使得生产出的模具产品具有精度高、稳定好性好等特点。
此外，数控加工技术不仅可以对常见的模具材料进行加工，还可以加工质地较坚硬的材料。
2.3 推进模具制造业向智能化发展

随着信息技术的不断发展，已经渗透到社会生活的各个方面，模具制造业也不例外，它极大的促进了模具制造业想着智能化的方向发展。

在模具的制造过程中通过不断使用信息化技术，不仅可以快速推动模具制造业向智能化发展，而且企业还可以根据收集到的模具制造信息，及时更新系统，以保证最大程度地满足对复杂工艺的技术要求。

此外，通过数控加工技术的信息化管理，还可以打破时间的限制，进行远程控制，实现异地调控操作。
3 、数控加工技术的应用分析

3.1 模具分类

在进行模具加工前，需要进行模具分类，并根据模具种类选择合适的数控机床。数控加工的方式多种多样，为了能取得最佳效果，我们应该合理进行分类，目前，较为常用的数控加工机床有铣加工、电火花切割、车削、磨削加工等，只有将加工所用模具进行合理分类，才能满足生产要求，降低成本。

数控加工是一个整体的流程，只有保证加工的每一道工序都能正常的情况下，才能制造出高质量的模具。
3.2 改进数控技术

随着计算机技术的不断发展，数控加工技术也将随之不断改进和发展。随着数控加工技术的不断提高，模具制造水平也随之提高，例如对于比较复杂的曲面模具，尤其是具有比较细微复杂形状的模具，能够利用数控铣加工及数控电火花加工相结合的方法，实现模具加工的顺利完成。
3.3 优化加工程序

数控编程技术是数控加工技术的重要组成部分，数控加工技术水平对数控加工技术有较大影响，加工程序越好，则加工水平越高，加工效益也就越高。
为保证加工效益，技术人员要综合考量三方面的因素，即加工质量、加工时间及加工程序的应用。因此，对于整个数控编程技术应按照指令并行执行的原则，降低非切削时间，以实现同一时间内的共同并发。

4 、数控加工技术在应用中需注意的问题

对于某些复杂模具，在制造过程中，若原材料选择不当或加工工艺参数设置不当，则有可能产生一系列的不良反应，如模具表面拉毛、铣削过程中出现粘刀现象等。
因此，需要合理进行选材及设置工艺参数。
 

备品备件 6ES7 590-8AA00-0AA0 备件：S7-1500 PS/PM 供电模板连接头，内含 10 片

1585-C4UB-S100 Ethernet Media

1738-ADN12 ArmorPoint DeviceNet Network Adaptor

1770-XYB PLC-5 Battery

1799-D16U16VL 32 Point Embedded I/P/Output Comb Module

194E-Y63M-1756-6N 63 A 194E Load switch

2090-CPBM7DF-16AA04 MP-Series 4m Standard Cable

2090-CSWM1DF-18AA21 Kinetix Cable Single DSL 2090-Series

20AC5P0A0AYYANC0 PowerFlex 70 AC Drive 5 A at 2.2 kW 20A

GC646MRB700 Proficy GlobalCare Complete for Logic PC Runtime 700 I/O

HE693STP101 Discontinued Part. Check with GE IP on migration path.

IC610MDL181RR U.L. Listed Relay Output (5 points)

IC647HSTSS1750KM Historian Standard Server 1,750,000 Points (M4 Key)

IC660BBR100 Block Relay Output Normally Closed 16 Circuits. Module is not UL approved.

IC695ALG112CA RX3i Isolated Analog module, conformal coated, 12 individual isolated channels are configurable for voltage and current. Requires high capacity terminal block IC694TBB032 or IC694TBS032.

IC756WDS000J-22 Dataviews Development Suite (All Windows Languages, Custom Editor Tool kit, Custom Datasource Toolkit, 1 yr SAFE), Japanese, Version 2.2

CompactLogix System 1769-OA8 8 POINT 120/240 VAC OUTPUT MODULE

PLC-5/1771 System 1771-N2 EMPTY SLOT FILLER CARD

Distributed I/O 1799-COV20 CLEAR PLASTIC COVER, 4 STAND-OFFS/SCREWS (20 PT)

Operator Interface 2711P-K6M20D PV PLUS 600 GRAYSCALE, KEYPAD, ETHERNET, DC PS

Support 9325-L3140R SUPT REINSTATEMENT CONTRACT FOR 9325L3140

Support 9358-PBBK30S SUPT RENEWAL CONTRACT FOR 9358PBBK30ENE

Support F1775-S4ASERB FIRMWARE UPGRADE FOR 1775-S4A PLC3 PROCESSOR MODUL

RSI Software Products 1789-L30 SOFTLOGIX5830 CONTROLLER W/5 USABLE CHASSIS SLOTS

RSI Software Products 9701-VWMR030ADEE RSVIEW ME STATION RT 30 DISP-WINDOWS 2000 (GERMAN)

RSI Software Products 9330-GC300U2 UPGRADE: IN-SUPT: RSGUARDIAN CORE 24 TO 4096 NODE

Motion Control 2094-PRS8 POWER RAIL, SLIM, 230V OR 460V, 8 AXIS

A06B-6093-H402 Ext. Regen Resistor, 30 Ohm 100 Watt, Beta or I/O Link Amplifiers

IC200UEX211-24 Qty of 24, 28 point expansion. (16) 24VDC In, (12) Relay Out, 120V/240AC Power Supply (includes IC200CBL501)

IC752COM101 Omron 9 pin cable for DataPanel 30/50

MTR-3N32-G-R-0-N-SRR Servo Motor Nema34 with Seal

ZA06B-0153-B175#7076 A30/3000 servo motor with IP67 sealing and brake and 64k serial encoder

20BD8P0A0NYNANC0 PowerFlex 700 AC Drive 8 A 5 Hp 20B

20G14NC302JN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM2-A2P5 PowerFlex 520 0.4kW (0.5Hp) Power Module

TLXCDLTOFS33 Quantum 10 LICENSES LARGE OPC SERVER

FRN0.75C1S-4C 1. 9KVA 2.5A 0.75KW 3相AC380V/50Hz/60Hz

1492-J4 4 square mm Feed-Through Terminal Block

1492-SPM3D160-N MCB Supplementary Protector 16 A

软启动器 3RW40552BB44

SIMATIC HMI 系列面板 6AV2124-0UC02-0AX0 TP1900 精智 18.5 寸

150-SPPB4BR SMC-50 POWER POLE ASSEMBLY 180A

1738-IE2CM12 ArmorPoint 2 Point Input Module

1784-PCIC ControlNet PCI PC Comms Card

193-KC12 9.0-12.5 A IEC Bimetallic Overload Relay

20-750-PH3-F10 PF755 FR10,IP00,24 VDC WIRE HARNESS

2090-CSBM1DE-10AF30 Kinetix Cable Single DSL 2090-Series

20AB4P2A0AYNNNC0 PowerFlex 70 AC Drive 4.2 A at 1 Hp 20A

GA647IFPRDV00150 GCA iFIX Profsnl SCADA 150 I/O Dev

GP647IFESGDV00900 GCP iFIX Optn: ESig & ERec 900 I/O Dev

IC600BF901RR Remote I/O Driver Module

IC647HSTCCP5M Historian Client Connection Pack 5 Users (M4 Key)

IC647TIDM TID:Texas Instrument Direct

IC693MSC301RR Series 90-30 Demonstration Case

IC756LDV010E-98 DV Draw Development on Intel/Linux RedHat Op Sys, English, Version 9.8

MicroLogix 1000/1761 System 1761-L10BWA 10 I/O MICROLOGIX 1000

PLC-5/1771 System 1771-OWN SELECTABLE CONTACT OUTPUT MODULE 32 POINT

Distributed I/O 1791-N4C2 BLOCK I/O, 120V AC, 6 POINT ANALOG MODULE

Communications 1786-FSB500 200 MICRON BULK CABLE 500 METERS (1640 FT)

Operator Interface 9399-RSVADSGR RSVIEW32 ACTIVE DISPLAY SYS GETTING RESULTS GUIDE

Support 9356-PRO2350R SUPT REINSTATEMENT CONTRACT FOR 9356PRO2350

Support 9324-RL0700NXS SUPT RENEWAL CONTRACT FOR 9324RL0700NXENE

EtherNet/IP Products 9351-AIXRT INTERCHANGE FOR AIX RUNTIME

RSI Software Products 9301-2SE3500FRE RSVIEW32 RUNTIME 100K (FRENCH)

RSI Software Products 9356-PRO2500U2 UPGRADE: IN-SUPT: RSSQL STD.300 TO PROF.70000 TAG

Motion Control N-3412-2-H04AA SERV MTR,1.6NM,6000RPM,2000 LN ENCDR,BRK

44A731202-G03 Upgrade Kit Genius IC660BBA103

IC200ALG328 ANALOG OUTPUT 13 BIT CURRENT 12 Channel

IC693PWR321 Power Supply, 120/240 Vac, 125 Vdc, Standard

Silver Series 9323-PI300D A.I SERIES PLC-5/250 OFFLINE/ONLINE PROGRAMMING

VSPC32-ADMIN VisualSPC Administration Bundle includes Attributes, Analyst, Designer , Wizard, Importer and Reports.

20BD027A0AYNANB0 PowerFlex 700 AC Drive 27 A at 20 Hp 20B

20G11FD040AA0NNNNN PowerFlex 755 AC Packaged Drive

22C-D208A103 PowerFlex 400- 110 kW (150 HP) AC Drive

520422000 Quantum 远程I/O干电缆终结电阻，75 欧

285-BRCF25-M6 ArmorConnect Brake and Motor Cable

E6B2-CWZ6C 5-24VDC,集电极开路输出30VDC 35mA,3相,1000P/R,2000P/R

1492-SPM2B005 MCB Supplementary Protector 0.5 A

变频器选件 6SE6 400-1PB00-0AA0 Profibus 通讯模块

电机启动器 3VU16400MM00

150-CC25 SMC-3 Accessory

1715-IB16D 1715 16 Point Digital Input Module

1771-IXHR 1771 8 Point Input Module

193-EC4EE E3 Plus 18-90 A Current Relay

198-WT2 ModCenter IEC Wiring Kit

2090-CPWM4DF-16AF09 MP-Series 9m Power Cable

2094-BL75S Kinetix Line Interface Module

DEMOCD00014 Proficy Shop Floor SPC - DEMO CD

GFK-0777 Analog-100 Brushless Servo Amplifier Instruction Manual

IC210DAR010 AC (85 to 264VAC) Power Source, 6 AC in/4out (Relay 8 Amp), Expandable, with LCD/Keypad

IC647ASC010 PA SDK 10 Pak

IC647PPSOF3 Proficy Process Systems Operator Console with iFIX - 3 Pak

IC693CPU313 5-Slot Base With Turbo CPU in base (.6 msec), 1K Registers, (12K Bytes User Program) Battery included

IC754VGI06SKD View Interm 6In STN Keypad DC GEF Ovrlay

MSI-DASHBOARD-10 Dashboard Client 10 Pack

SLC/1746 System 1746-R16 REPLACEMENT COVER & LABEL FOR CTLG # 1747-ASB

Distributed I/O 1734-OX2 24V DC COIL N.O./N.C. DPST RELAY MODULE

Application-specific products 1803-EEM30 EEM,48 PULSES, 24V DC

Operator Interface 2711-ND3 PANELBUILDER32 SOFTWARE

Support 9302-CTKR SUPT REINSTATEMENT CONTRACT FOR 9302CTK

Support 9381-PP250KENS SUPPORT RENEWAL CONTRACT FOR 9381PP250KEN

DeviceNet Products 1791D-0V16PX 24 VDC COMPACTBLOCK I/O EXPANSION, 16 OUT SINK

RSI Software Products 9301-2SE3350FRU2 RSVIEW32 RUNTIME 300-5K UPGRADE IN-SUPT (FR)

RSI Software Products 9380-RSBCNS2 2-DAYS MISCELLANEOUS SERVICES FOR RSBATCH

Motion Control MPL-B880C-SJ22AA MOTOR,SERVO,110.0NM,1500RPM,SINGL,460V

Silver Series 1398-DDM-010 DRIVE,10A PEAK, ULTRA 200

HE660GGM100 RTU/Modbus slave device with (1) Genius + (1) RTU/Modbus port

IC646TPD150 Pro Server 150 I/O Point Development and Run Time System

QDA-UPD-001 QUICKDESIGNER ADV UPGRADE FROM 3.X

ST-3214 STXi analog input module 4 Channels, 4~20mA, 12-bit

20BC105A3ANNANC0 PowerFlex 700 AC Drive 20B

20F14NC302AA0NNNNN PowerFlex 753 AC Packaged Drive

22A-B4P5F104 PowerFlex 4 0.75 kW (1 Hp) AC Drive

140CPS21400 Quantum 电源, 24 VDC, 可累加, 8A

284D-FHD2P3Z-10-CR-3 DeviceNet Variable Frequency Drive

CJ1W-ID211 16点输入单元，24VDC

1492-RIFM20F-F24A-2 Connection Products

WinCC 上位监控软件 6GK1704-1CW63-3AA0 通用以太网卡 S7 驱动

变送器 3RS17002AD00

1497A-A11-M6-3-N Control Power Transformer

1606-XLP15E Power Supply XLP 15 W Power Supply

1764-RPLTB2 MicroLogix Replacement Part

188-K4B400 Miniature Circuit Breaker 40 A

194L-HE6I-175 IEC CONTROL AND LOAD SW ACTUATOR TYPE I

2090-CPBM7DF-10AA01 MP-Series 1m Standard Cable

2090-XXNPMP-10S01 MP-Series 1 m Length Power Cable

CB4N-0WPM-0140-AZ AHVi and AHVis Motor Brake Power Cable with Straight Connector, 14 M

GC647SLE999 GCScheduler Server Large

IC200PNS002 PROFINET Scanner (PNS) module interfaces a remote node of VersaMax modules to a PROFINET IO Controller. Two 100Mbps Multi-Mode fiber (MMF) ports. Requires Proficy Machine Edition 7.0.

IC646TBLCLT025 Proficy Troubleshooter for Intelligent Historian Standard, Enterprise and Corporate Clients Access 25 Users

IC647NDH000 CIMPLICITY HMI AB DH PLUS Driver

IC690CDR003 InfoLink For PLC Legacy Products CD, single user license

IC698CHS017 RX7i 17 Slot Rack Wall (Rear) Mount

IC800VMA202 2 kW VersaMotion servo amplifier

SLC/1746 System 1746-IA8 AC INPUT MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6181P-2P2KHDC VERSAVIEW 1200P NON DISPLAY COMPUTER 2 SLOT

Application-specific products 9358-PBPCNT30ENE RSBATCH NT FOR PROCESLGIX PC BASED PHASES 30 UNITS

Operator Interface 2711-K5A5L1 PV550 MONOCHROME KEY, RS232 (DH485)

Support 9301-2SE2100S SUPT RENEWAL CONTRACT FOR 93012SE2100

Support 9500-CPAKSENR SUPT REINSTATEMENT CONTRACT FOR 9500CPAKSEN

ControlNet Products 9904-HYBS CONTROLNET SINGLE CHANNEL HYBRID (BOX OF 90)

RSI Software Products 9301-2SE2503KOE RSVIEW32 WORKS 100K WITH RSLINX (KOREAN)

RSI Software Products 9358-BEPNT60U2R UPGRADE: OUT-SUPT: EPROCEDURE FOR NT 10 TO 60

Motion Control MPL-A540K-MJ24AA MOTOR,SERVO,19.4 NM,4000RPM,MULTI,230V,BRK,19.1KG

Motion Control 2090-XXNPMP-14S90 CABLE,NON-FLEX,MOTOR POWER,MP/1326AB,14 GAUGE,90M

GC646MDB159 Proficy GlobalCare Complete for Logic Developer PC w/Runtime 1,500 I/O""

IC641SWM713 LM 90-70 S/W, TCP/IP Ethernet, 3.5"/5.25" disks + paper docs.

IC800SSI407RD2 7.2A, 480V, DeviceNet S2K Servo Controller for MTR Series Motors

PSPC-DC/E Prof Shop Floor SPC DC 1 User w/ eSig

20BB154A3AYNANC0 PowerFlex 700 AC Drive 20B

20DH125A0EYNANANE PowerFlex 700S AC Drive 20D

2198-DB42-F Kinetix 5500 42A Line Filter

2711P-K6C20D9 PanelView Plus 6 Graphic Terminal

280-PWRM35E-M15 ArmorConnect 3-PH Power Media trnk cable

C40P-EDR-A C40P扩展，24点入，16点出?（继电器）.已停产

1492-MS6X12V41-50 Connection Products

数字量输入/输出模块SM 6ES7 322-1BF01-0AA0 DO/8 24VDC，2A，晶体管输出，光电隔离，20pin前连接器

行程开关 3SE53123SB13

运行版软件 6AV2105-2BB14-0AC0 SIMATIC WinCC Runtime 专业版 Powerpack Runtime Advanced 128 PowerTags -> Runtime 专业版 128 PowerTags ASIA V14

1585J-M8CBJM-12 RJ45 Ethernet Media

1756-PB75R ControlLogix DC Redundant Power Supply

188-K1D020 Miniature Circuit Breaker 2 A

194E-Y16-1753-4G 16 A 194E Load switch

2090-CFBM7DF-CEAF90 90 m Length SpeedTec Flexible Cable

2090-UXNFBMP-S20 MP-Series 20 m Length Feedback Cable

BC646TPD075 ProServer 75 I/O Develop/Runtime Systems with Proficy GlobalCare

GC647IFESGSR00150 GCC iFIX Optn: ESig & ERec 150 I/O Srv

IC200BEM103 PLC network communications DeviceNet master

IC646MODEV Motion Developer for S2K Series Amplifiers/Controllers

IC647IFPRRNUNLMTM iFIX Profsnl SCADA Unlimited Runtime (M4 Part)

IC660TBD024 Terminal Assembly for IC660BBD024

IC697CMM712RR Serial Communications Module for State Logic

IC800MCUB12160XNRR Stepping MotorCube 50 oz-in, Pulse/Direction

ControlLogix/1756 System 1756-IC16 30-60 VDC INPUT 16 PTS (20 PIN)

Industrial Computers 6182H-7TRH6B VVCE 700, TOUCH, STD MEM, RIO/DH, AC

Process Control 9358-PBNT60ENE RSBATCH NT FOR PROCESSLOGIX 60 UNITS

Operator Interface 2711P-RAK6 CUTOUT ADAPTER TO MOUNT PV PLUS 600 KEYPAD

Support 9352-WPM200R SUPT REINSTATEMENT CONTRACT FOR 9352WPM200

Support 9351-AIXRTS SUPT RENEWAL CONTRACT FOR 9351AIXRT

ControlNet Products 1786-TPS CONTROLNET T-TAP/STRAIGHT

RSI Software Products 9301-2SE235KOU3R RSVIEW32 WORKS 1500-5K UPGRADE OUT-SUPT (KO)

RSI Software Products 9355-WABEU1 UPGRADE: IN-SUPT RSLINX OEM TO RSLINX PROFESSIONAL

Motion Control MPL-A310P-HJ24AA MOTOR,SERVO,1.58NM,5000RPM,ENCR,230V,BRK,4.1KG

Motion Control 2090-DANFCT-S07 CABLE, NF, MTR FBACK FOR CABLE-MTD CONN, T, 07M

BC647MPP001 Logic Developer PLC Professional. with Proficy GlobalCare Complete and a hardware key

IC5002TAX0000 12" Unbundled Intelligence Industrial Computer with WIN XP Standard Series

IC800CBL067 B0.5/3000 Motor Power Cable, 14 Meters

OC647HSTSCADA300 Proficy Historian for SCADA 300 pts

20AD014A3AYYANC0 PowerFlex 70 AC Drive 14 A at 10 Hp 20A

20DC140A0EYNANANE PowerFlex 700S AC Drive 20D

20G1ANE063AA0NNNNN PowerFlex 755 AC Packaged Drive

25C-D030N104 PowerFlex 527 15kW (20Hp) AC Drive

280-PWRM22A-M015 ArmorStart Three-Phase Power Media

FX1S-30MT 主机16入/14出 晶体管输出

1492-M5X12H1-10 Connection Products

1494H-CA3H2 Heavy Duty Fusible Safety Switch

软启动器 3RW44446BC46

ET 200SP 6ES7136-6DB00-0CA0 故障安全型模块F-DQ 4x24VDC/2A PM 高性能型，基座单元类型A0

1585D-M4TBDM-18 Micro D-Code, QD Style Ethernet Media

1756-CPR2D ControlLogix Redundant Supply Cable Down

1794-OB16 Flex 16 Point Digital Output Module

194E-CA40 194E Load switch

2085-IF4 Micro800 4 Point Analog Input Module

2090-DANBT-18S05 TL-Series 5 m Length Brake Cable

20AC5P0C3AYNANC0 PowerFlex 70 AC Drive 5 A at 2.2 kW 20A

GC646MVSS99 Proficy GlobalCare Complete for View Standard Edition - Site License

HE693THM665 Discontinued Part. Check with GE IP on migration path.

IC630MDL306RR 24Vdc Sink Input Module, D Connector, w/LEDs (32 points)

IC647HSTSS3KM-35 Historian v3.5 Standard Server 2500 Points (M4 Key)

IC660BLA024 Cover w/Label for IC660BBA024

IC695ALG616RS Refurbished Analog Input module, 16 channels single ended, 8 channels differential, channels are configurable for voltage and current. Can be configured for Current: 0 to 20mA, 4 to 20mA, +/- 20mA; Voltage: +/- 10V, 0 to 10V, +/- 5V, 0 to 5V, 1 to 5

IC756WDV009E-26 DV Dev Sys VB, English v2.6

CompactLogix System 1769-OF2 2 CHANNEL ANALOG CURRENT/VOLTAGE OUTPUT MODULE

PLC-5/1771 System 9399-L5MAN 9399-L5MAN PLC-5 A.I. SERIES MANUAL SET

Distributed I/O 1799-ZCIOB ZONE CONTROL I/O CARD W/SOURCING OUTPUTS AND ZIP

Operator Interface 2711P-T6C5D PV PLUS 600 COLOR, TOUCH, RS232, DC PS. INCL USB,

Support 9343-S5200R SUPT REINSTATEMENT CONTRACT FOR 9343S5200

Support 9358-PBPC10S SUPT RENEWAL CONTRACT FOR 9358PBPC10ENE

Support F1779-KP2 FIRMWARE UPGRADE FOR 1779-KP2 COMMUNICATION MODULE

RSI Software Products 9301-2SE2103FRE RSVIEW32 WORKS 150 WITH RSLINX (FRENCH)

RSI Software Products 9701-VWMR075ENU1 RSVIEW ME STATION RUNTIME 15 TO 75 DISPLAY

RSI Software Products 9399-2SE32GRES RSVIEW32 GETTING RESULTS GUIDE (SPANISH)

Motion Control 2098-DSD-150X DRIVE, 65A/150A, ULTRA3000 W/INDEXING

ABI31200C2P/ABR QUICKPANEL 10.5" TFT W/AB RIO

IC200USB001 VersaMax Micro 64, RS-232 communications option board with (2) 0 - 10VDCanalog input channels built-in. The option board also supports program storage memory module. Compatible with VersaMax Micro 64 only.

IC752DNMU11 DeviceNet Master/Scanner for ControlStation CE Iix

MTR-3S32-G-R-0-E-ERR Servo Motor Nema34 Flg Explosion-Proof

ZA06B-0269-B200 Alpha 30/4000HVis servo motor with straight shaft and key

20BE017A0AYNANC0 PowerFlex 700 AC Drive 17 A at 15 Hp 20B

20G14ND248AA0NNNNN PowerFlex 755 AC Packaged Drive

25-PM2-D6P0 PowerFlex 520 2.2kW (3Hp) Power Module