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CIMR-P5U20370F,

CIMR-P5U20370F

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数控加工技术在模具制造中应用的意义

2.1 提高模具的精度

由于在模具制造过程中，对模具的精度的控制至关重要。传统的模具制造需经过一系列的诸如铣、磨、车等加工工艺来完成，加工技术难以保证，而数控加工技术可以保证模具加工的高精度，因此，广泛应用于模具制造中，例如数控铣床、数控成型机床等，除可以满足模具加工的要求外，还可以扩大加工材料的选择范围。

此外，数控加工技术，对于形态复杂及稀有金属等不易加工的材料，可以预先设计进行高精度的加工。

2.2 提高模具生产效率

数控加工技术利用其高速切削工艺，其加工速度相较于传统加工技术可提高 10 倍左右，使得生产出的模具产品具有精度高、稳定好性好等特点。
此外，数控加工技术不仅可以对常见的模具材料进行加工，还可以加工质地较坚硬的材料。
2.3 推进模具制造业向智能化发展

随着信息技术的不断发展，已经渗透到社会生活的各个方面，模具制造业也不例外，它极大的促进了模具制造业想着智能化的方向发展。

在模具的制造过程中通过不断使用信息化技术，不仅可以快速推动模具制造业向智能化发展，而且企业还可以根据收集到的模具制造信息，及时更新系统，以保证最大程度地满足对复杂工艺的技术要求。

此外，通过数控加工技术的信息化管理，还可以打破时间的限制，进行远程控制，实现异地调控操作。
3 、数控加工技术的应用分析

3.1 模具分类

在进行模具加工前，需要进行模具分类，并根据模具种类选择合适的数控机床。数控加工的方式多种多样，为了能取得最佳效果，我们应该合理进行分类，目前，较为常用的数控加工机床有铣加工、电火花切割、车削、磨削加工等，只有将加工所用模具进行合理分类，才能满足生产要求，降低成本。

数控加工是一个整体的流程，只有保证加工的每一道工序都能正常的情况下，才能制造出高质量的模具。
3.2 改进数控技术

随着计算机技术的不断发展，数控加工技术也将随之不断改进和发展。随着数控加工技术的不断提高，模具制造水平也随之提高，例如对于比较复杂的曲面模具，尤其是具有比较细微复杂形状的模具，能够利用数控铣加工及数控电火花加工相结合的方法，实现模具加工的顺利完成。
3.3 优化加工程序

数控编程技术是数控加工技术的重要组成部分，数控加工技术水平对数控加工技术有较大影响，加工程序越好，则加工水平越高，加工效益也就越高。
为保证加工效益，技术人员要综合考量三方面的因素，即加工质量、加工时间及加工程序的应用。因此，对于整个数控编程技术应按照指令并行执行的原则，降低非切削时间，以实现同一时间内的共同并发。

4 、数控加工技术在应用中需注意的问题

对于某些复杂模具，在制造过程中，若原材料选择不当或加工工艺参数设置不当，则有可能产生一系列的不良反应，如模具表面拉毛、铣削过程中出现粘刀现象等。
因此，需要合理进行选材及设置工艺参数。
 

1734-EXT1 POINT I/O Bus Extension Cable

1771-OP 1771 Output Module

190S-CND2-CC16D-TE 10-16 A Compact Comb Starter W/Ckt-Bkr

194L-E12-2502 12A 194L Load Switch

20-750-SPL1-F10 PowerFlex 750 FiberOptic Cable Spool Kit

2090-CSBM1DF-14AF20 Kinetix Cable Single DSL 2090-Series

20AC5P0A3AYNADC0 PowerFlex 70 AC Drive 5 A at 2.2 kW 20A

GC647IFPRSR00150 GCC iFIX Profsnl SCADA 150 I/O Srv

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IC5005TAX0110 PanelPC 15 inch Standard Unit with Windows XP and Stainless Steel Bezel

IC647HSTAE3KM Alarm and Events Option for Historian - Standard Server 2500 Points (M4 Key)

IC647SRVPPCREW PA Solutions Pack Crew Scheduler

IC693MDL740 12/24 Vdc Output, 0.5 Amp, Positive Logic (16 Points)

IC756HDV010E-99 DV Draw Development on HP/UX Op Sys, English, Version 9.9

Pico Controllers 1760-L12DWD 12 I/O PICO CONTROLLER W/RTC, 12V DC

PLC-5/1771 System 1771-IQ16K CONFORMALLY COATED,ISOLATED INPUT MODULE,24V DC

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TRM-21006682 Connector for Target series axis module auxiliary I/O connector J2 or system module I/O connector

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22B-V2P3C104 PowerFlex 40- 0.4 kW (0.5 HP) AC Drive

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284G-FVD6P0D-25-RRG-CBG-DB1-EMI ArmorStart 284 Controller

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电机启动器 3VU13402NH00

150-C25NBR SMC-3 25A Smart Motor Controller

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IC200UEX164 VersaMax Micro 64 point expansion (40) 24VDC inputs, relay outputs, AC power supply. Compatible with Micro 20/40/64 revision -Bx hardware only version 4.0 firmware and above.

IC647AEC050 PA Efficiency Client 50 Pak

IC647PCMS03 Proficy Change Management Electronic Signature Option - 3 Concurrent Users

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IMC-78005773 Custom modified IMC enhanced stepping motor controller

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MTR-3T24-H-R-0-M-S MTR-Series Servo Motor, Resolver, Metric, Seal

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IC200ACC415 VersaMax Micro and Nano RS-232 to RS-485 Converter requires IC200CBL500 or equivalent.

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IC697ALG445 Analog Input Expander, Voltage, 16 Channels gold plated terminal. WARNING: The IC697ALG445 module must be matched with IC697ACC775 terminal block ONLY. IC697ACC775 is included with the module.

IC8000DEM001 PAC8000 HYBRID CTRL AND SAFETYNET DEMO

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25B-E012N104 PowerFlex 525 7.5kW (10Hp) AC Drive

2715-T19CA PanelView 5500 19 in. Graphic Terminal

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2090-CSWM1DF-14AA20 Kinetix Cable Single DSL 2090-Series

20AC3P5A0AYNADC0 PowerFlex 70 AC Drive 20A

GC646MPP050 Proficy GlobalCare Complete for Logic Developer - PLC Professional - 50 Pack

HE693OIU327 Full-sized VF OIU w/o LEDs powered by 80-240VAC

IC610CCM110RR I/O Link Local Module

IC647HSTSC20KM Server to Server Collector for Historian - Standard Server 20000 Points (M4 Key)

IC660BBA103 Block 115Vac/125Vdc Thermocouple Input 6 Channels

IC694MDL753CA Output module, 12/24VDC POS logic, 32 points. Interface uses Fujitsu connector.

IC756WDJ009J-23 DV Development Sys VB and Java, Japanese, Version 2.3

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PLC-5/1771 System 1771-CT 1771 I/O CHASSIS CABLE FOR 1771-P4S, 6S POWER SPLY

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