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cRIO-9039,

cRIO-9039

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数控编程工艺及加工效率的研究

由于后控板塑件在洗衣机上为外观件，表面光洁度要求较高，所以在模具型腔加工制造过程中必须保证型腔尺寸的公差要求和表面粗糙度要求。对于该模具型腔零件，从内向外主要由以下几部分构成：塑件型腔面、分型面、排气槽、侧抽芯槽、模架面、回程杆垫片槽等。在编制数控编程工艺时，一般按照整体粗加工、分型面半精加工、分型面精加工、型腔面半精加工、型腔面精加工、型腔局部形状清角的工艺思路进行编程，并按照分区域编程的思路，逐渐完成整体零件的编程工作。



图1 洗衣机后控板模具型腔

2.1 整体粗加工刀具的选择

在编制粗加工程序时，粗加工刀具型号的选择直接决定了开粗的加工效率。若开粗刀具选择过小，致使每刀的下刀量较小，而且刀具的进给速度也较小，最终导致工件的加工效率很低。若开粗刀具选择过大，表面上看起来粗加工时间很少，但是开粗效果不理想，本应开粗到位的区域没有开粗到位，需要增加整体中粗程序或大范围的清角程序，这样总体的加工时间也会增加。所以在粗加工刀具选择方面，不但要考虑到工件的整体尺寸大小，还要考虑该零件的材料去除量大小。对于中小型零件来说，原则上把开粗时间 控 制 在 5h 以 内 ，初 步 选 定 开 粗 刀 具 为 直 径 为 32mm的牛鼻刀，刀具定义为D32R0.8mm。
2.2 型腔精加工刀具的选择

在对模具零件型腔进行精加工时，由于模具的型腔面在塑件上为外观面，表面光洁度要求较高，并考虑到模具的型腔面大部分为曲面，所以在精加工刀具选择方面，优先选择球头铣刀进行加工，刀具符号用B及 R 表 示 ，如 直 径 为 20mm 的 球 头 刀 定 义 为B20R10mm。本次研究列出了 3 种精加工刀具选择方案：第 1种方案为大直径球头铣刀（B16R8mm）整体精加工、小直径球头铣刀（B8R4mm）局部清角的编程加工工艺；第 2 种方案为较大直径球头铣刀（B12R6mm）整体光刀、小直径球头铣刀（B8R4mm）清角的编程加工工艺；第3种方案为整体用小直径球头（B8R4mm）刀一次加工到位，如表 1 所示。然后对以下
 

2090-CPBM7DF-02AA09 9 m Length DIN Power and Brake Cable

2093-AC05-MP5 Kinetix 2000 Integrated Axis Module

20AC3P5A3AYNNEC0 PowerFlex 70 AC Drive 20A

GA647TDV700 proficy GlobalCare Assist for CIMPLICITY HMI Server 700 I/O Development and Runtime System

GFA-406 Controller Solutions Catalog

HE693STG883 8 channel +/-20mV, +/-25mV, +/-30mV strain gage input module for Serie s 90-30 with 16-bit resolution and weighing functions.

IC600CM554RR 4K Combined Memory Module

IC647AUR005 PA Universal Reporting Client 5 Pak

IC647IFGLBLSRVRM-55 iFIX WebSpace Server v 5.5

IC660EBS101RR Ph B 115Vac/125Vdc 8 CKT Iso ElecAsm w/o Fail Switch

IC697ACC721 Rack Cooling Fan, 115 Volt

IC756WRE499J-99 DataViews Runtime for Windows 100+, Per User, Japanese, Version 9.9

FlexLogix System 1794-IRT8K CONFORMAL COAT, NON-ISOLATED TC/RTD/MV INPUT, 8 PT

PLC-5/1771 System D6200-6.4.18FR PLC5 PROG.SOFTWR STRUCTURED TEXT USER MNL.(FRENCH)

Process Control 1757-SWKIT5100 PROCESSLOGIX SOFTWARE KIT RELEASE 510

Operator Interface 2711P-B12C15B1 PV PLUS 1250, KEY/TOUCH CNET, AC PS, STD MEM

Support 6001-F1E2S SUPT RENEWAL CONTRACT FOR 6001F1E2

Support 2711-ND1S SUPT RENEWAL CONTRACT FOR 2711ND1

Support F1785-L60BSERC FIRMWARE UPGRADE FOR 1785-L60B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE230FRU1R RSVIEW32 WORKS 300-1500 UPGRADE OUT-SUPT (FR)

RSI Software Products 9701-VWSS025ADEE RSVIEW SE SERVER 25 DISPLAY (GERMAN)

RSI Software Products 9399-RSBRPEUG RSBATCH REPORT EDITOR USER'S GUIDE

Motion Control 1394C-SJT10-L-RL MOD,SYS,10KW,IMCS SINGLE AXIS,W/RIO,W/AXIS LINK

BC646MPM001 Logic Developer - PLC Nano/Micro

IC300OCS065 OCS with 2x20 LCD Display and with 16- keypad. Built in I/O no expansion. 8 DC Inputs (12/24vdc), 6 Relay Outputs (4.0A per point). With CAN network interface.

IC752WFC503 Display Station 2050 Series-15" active matrix SVGA (1024x768) resistive touchscreen, Pentium 233 Mhz, 64 MB RAM, 6.4 GB removable HD, expansion slots (2 PCI/3 ISA), unlimited pt ct CIMPLICITY HMI, field detachable front/rear housing, Win 95

MTR-3T22-G-R-B-M-SRR Servo Motor Metric 24V Brake, Seal

ZA290-0571-T053 Motor fan kit for A12/3000 or A30/3000 motor

20D-P2-ENC0 PowerFlex 700S Second Encoder Board

20G1AJC567JN0NNNNN PowerFlex 755 AC Packaged Drive

25B-A2P5N114 PowerFlex 525 0.4kW (0.5Hp) AC Drive

2711P-T9W22A9P PanelView Plus 7 Graphic Terminal

6SE6430-2UD35-5FB0 55KW

1492-L3Q-W IEC Term Blck 5.1x79x31.3mm Spr Clp

1494C-CM9 Cable Mechanism

软启动器 3RW44263BC34

附件 6ES7 648-2BF10-0XK0 SIMATIC CFast card 32 GB ( 备件 )

1585BP-M8CC 1585 Ethernet Media Accessory

1747-AENTR SLC 500 Ethernet/IP Adapter

1790D-T16BV0 CompactBlock LDX 16 Point I/P Base Block

194E-A32-3753 32 A 194E Load switch

20-PP13028 PowerFlex 700H/S Discharge Resistor Kit

2090-CSBM1DF-18AF22 Kinetix Cable Single DSL 2090-Series

20AC060A3AYNAEC0 PowerFlex 70 AC Drive 60 A at 30 kW 20A

GC646MBW001 Proficy GlobalCare Complete for ME Professional Development Suite w/ Runtime

HE693ADC410 4ch., +/-10Vdc Analog Input Module, 2000Vac Isolation, 14-bit resoluti on

IC600PM506RR CPU Power Supply, 115Vac

IC647HSTESEO15KM eSignature Option for Historian - Enterprise Server 15000 Points (M4 Key)

IC655MDL502RR 12-24Vdc Input, Negative Logic (32 points)

IC694MDL241CA Conformal Coated Input 24 VAC 16 points.

IC756SDV010E-99 DV Draw Development on Solaris Op Sys, English, Version 9.9

MicroLogix 1500/1769 System 1769-OB16 16 POINT 24 VDC SOURCING OUTPUT MODULE

PLC-5/1771 System 1785-TR10B2 AUI TO THIN WIRE ENET TRA

Distributed I/O 1794-TB3TS 3-WIRE TEMPERATURE TERMINAL BASE - SPRING CLAMP

Communications D1784-6.2.4 REF.MNL CONTROLNET KT EMU

Support 9311-PLC3S SUPT RENEWAL CONTRACT FOR 9311PLC3

Support 9358-CTATEENR SUPT REINSTATEMENT CONTRACT FOR 9358CTATEEN

Support F1771-PM FIRMWARE UPGRADE FOR 1771-PM I/O MODULE

RSI Software Products 9324-RLD200PTE RSLOGIX 5000 MINI, PTE

RSI Software Products 9301-VIEW3U3 UPGRADE: IN-SUPT: CTRVW TO RSVIEW32 WKS 300/RSLX

RSI Software Products 9358-PLTM2300U2 UPGRADE: IN-SUPT: PLANTMETRICS 10 TO 25 WORKCELL

Motion Control 8720SM-030S4JAS3 30 KW/63.1AMP,750 VDC,AMP AC MOTOR WITH SNS60 ENC.

888 SLDERLSS Field CONN Adptr. For W/4161 (6-8 Digit). Screw Terminal O/I For Data Lines

IC200PKG014 VersaMax Ethernet NIU starter kit with I/O.

IC697VDQ120 Digital Output, 64 point, 24VDC at 500mA, Sink or Source, 64 point

MTR-1337-E-D-E-0 MTR series NEMA 34 stepping motor with series winding connection and encoder

ZA06B-0064-B203 B4/4000HVis servo motor with 128k serial encoder

20BD180A0ANNANC0 PowerFlex 700 AC Drive 20B

20G11NE2P7AA0NNNNN PowerFlex 755 AC Packaged Drive

23C-X012A103NNAANN Fan/Pump Packaged Drive 23C

140CFX00110 Quantum CABLEFAST 端子块接地条, 10位置

294E-FD2P5Z-G3 Variable Frequency Drive

SHL-Q2255 触点:1开/1闭,10A 250VAC机械寿命:1000万次 滚轮柱塞型

1492-SPM3C005-N MCB Supplementary Protector 0.5 A

软启动器 3RW40371TB04

中央处理单元 6ES7 215-1HG40-0XB0 CPU 1215C DC/DC/ 继电器

150-FPP108B SMC Flex Repair Part

1734-OA4 POINT I/O 4 Point Digital Output Module

1783-HMS4S8E4CGN Stratix 5400 16 Port Managed Switch

193-ESM-I-100A-C97 E300/E200 100 Amp Sensing Module

20-750-ENETR PowerFlex 750 EtherNet-IP Adapter

2090-CPWM7DF-14AA12 MP-Series 12m SpeedTec Standard Cable

2098-DSD-150X Ultra 3000 Servo Drive

GA646PCM025 GlobalCare Assist for Change Management 25 user pack

GFN-018 Series 90-30 Instructor's Workbook

IC220TBK206 TERMINAL STRIP SET, SPRING STYLE, RELAY ISOLATION

IC647GESM GES:GE SRTP OPC Server

IC647SHR025 "Scheduler Prepay 25+ hours,per hour"

IC693MDL654 5/12 Vdc (TTL) Input, Neg/Pos Logic, (32 points)

IC756HDV000E-98 DV Development - HP/UX Op Sys, English, Version 9.8

MSI-ROLLDEF Roll Map - Defect Mapping Functionality

PLC-5/1771 System 1771-IAN INPUT MODULE, 120V AC, 32 INPUT

Distributed I/O 1790D-T4T0 DNET LDX, 4 INPUT THERMOCOUPLE BSE, TERM BLOCK

Communications 1784-CP CABLE ASSY, 10.5 FT/3.2 M, 1784-KTP, KT, KT2, KL

Operator Interface 2727-MRT10 10M MOBILEVIEW CONNECTION CABLE

Support 9305-RSVADFVCDES SUPT RENEWAL CONTRACT FOR 9305RSVADFVCDE

Support 9515-RSCHM025R SUPT REINSTATEMENT CONTRACT FOR 9515RSCHM025ENE

EtherNet/IP Products 2706-P92C INVIEW MESSAGE DISPLAYS

RSI Software Products 9301-2SE3400U3 RSVIEW RUNTIME 150 TO 32K UPGRADE:IN-SUPPORT

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Motion Control 1326AB-B515G-M2K5L MOTOR,SERVO,460V,10.4NM,5000RPM,MULTI,BRK,IP67

4161-3-24-.8-N4 BCD To 7 SEG Display . 3 Digit, (.8") 24VDC. NEMA 4

HMI-CAB-C108 CABLE OMRON C200H

IC693CBL307 Cable, Extension, 2 Meters (Use with MDL652-653, MDL750-751)

QPM3D200B2P 6" Blue Monochrome Mini, TCP Label, 24Vdc

TGT-S000-1-1RR Target System Module with 2 MB RAM

20BC8P7A0AYNANA0 PowerFlex 700 AC Drive 8.7 A 4 kW 20B

20F1ANF034AN0NNNNN PowerFlex 753 AC Packaged Drive

22B-E012H204 PowerFlex 40 7.5 kW (10 Hp) AC Drive

140AVI03000 Quantum 模拟量输入, 8通道, 双极性, 多量程

284E-FVD6P0Z-25-RR-3-DB1-EMI EtherNet Variable Frequency Drive

E2E-X14MD1 14mm,电感式，两线，常开 100 mA 电源：12-24VDC圆M18

1492-SPM1C080-N MCB Supplementary Protector 8 A

通用型变频器 6SE6 420-2UD31-1CA1 "11 KW，185 x 245 x 195"

电机启动器 3VU13401MK00

150-C135NBD SMC-3 135A.. Smart Motor Controller

1608P-050A380V4S 50 A Pro DySC Sag Corrector

1769-RL2 CompactLogix Replacement Part

191E-AND3-CB25C-R 1.6-2.5 A Economy Rev Starter W/Ckt-Bkr

194R-R11 194R Standard Operating Shaft

2090-CPBM7DF-16AF60 MP-Series 60 m Length Cable

2090-XXTPMP-16S03 MP-Series 3 m Length Power Cable

CP2I-0WPB-0140-AZ Power cable with straight connector for A2HVis, A4HVis, B2HVis and B4HVis motors. 14 meters

GF-6012R Connecting FlashCable to Surtronic 3+.

IC200UEI016 VersaMax Micro Expansion 16 point Input (16) 24VDC In, 24VDC Power Supply (includes IC200CBL501).

IC647ABK001 PA Spare Key

IC647PATYOKG Proficy PAT - Driver For Yokogawa

IC693CBK003 Cable Kit for High Density I/O Modules (includes CBL331 and CBL332)

IC754ACC06BEZ01 SS-Bezel for 6 Inch Mono & TFT QP-V & C

IMC-313D-X-DRR IMC-D Series Servo Motor Controller, DeviceNet, 3 Amp

SLC/1746 System 1747-PSD PROGRAM STORAGE DEVICE-SLC 5/03 THRU 5/05

Open Automation Systems 1784-PM02AETP01 1784PM02AE TERMPANEL WITH 1 METER CABLE

Application-specific products 1404-M605B-CNT 1404-M6 CONTROLNET PM3000 24V P.S.

Operator Interface 2711-K10G10 PV1000 GRAYSCALE KEY, DNET & RS232 PRINT

Support 9301-2SE3300DES SUPT RENEWAL CONTRACT FOR 93012SE3300DE

Support 9380-RSBVBR SUPT REINSTATEMENT CONTRACT FOR 9380RSBVB

DeviceNet Products 1792D-CB12 MAXUM MEDIA BASE W/12MM CONNECTORS

RSI Software Products 9301-2SE3300DEU2 RSVIEW32 RUNTIME 150-1500 UPGRADE IN-SUPT (DE)

RSI Software Products 9358-EP03ENE RSBIZWARE EPROCEDURE 03 UNITS

Motion Control MPL-B4530K-RK24AA MOTOR,SERVO,8.36 NM,4000RPM,RSLVR,460V,BRK

Motion Control 2090-XB33-16 RESISTIVE BRAKE MODULE, 33A, 16 OHM

GQPH-DEM-S02 QUICKPANEL 6" HAND HELD STN GE LABEL

IC646MRA000 View Runtime 8,000 I/O

MTR-1N31-I-E-A-S-0 Stepping Motor Nema34, Parallel Wdg, Encoder, Parallel Wdg

QPLCTAE0000 12.1 inch Color TFT/ TCP/ Ethernet/ CF Card/ 110VAC

20BC043A3AYNACC1 PowerFlex 700 AC Drive 43 A at 22 kW 20B

20F11ND014AA0NNNNN PowerFlex 753 AC Packaged Drive

22-RF018-CS PowerFlex EMC Filter

2711P-RL7C2 PanelView Plus Accessory

280S-PWRM35E-M1 ArmorStart Three-Phase Power Media

C200H-ID002 输入单元, 8点, 无电压接点NPN

1492-PDLC1 Power Distribution Block Accessory

通讯处理器 6ES7441-1AA04-0AE0 CP441-1，PtP-串行通讯，1 个通道，支持 3964RASCII 协议及打印机

变送器 3RS10201DD10

1497-B-BASX-3-N Control Circuit Transformer

1585J-M8UBJM-6 RJ45 Ethernet Media

1761-L32BBB MicroLogix 1000 32 Point Controller

188-K3C040 Miniature Circuit Breaker 4 A

194L-E32-1751 32 A 194L Load Switch

2090-CPBM6DF-16AA30 TL-Series 30m Power and Brake Cable

2090-XXNFMP-S90 MP-Series 90 m Length Feedback Cable

BC647PSC000 Proficy Process Systems 5000+ I/O with CIMPLICITY with Global Care

GC647PCM003 GlobalCare Complete for Proficy Change Management Server - 3 Concurrent Users

IC200MDL240LT INPUT 120VAC (2 GROUPS OF 8) 16PT (LT)

IC646NTS010 Terminal Services - 10 Pack License

IC647MGP001 Plant Applications Maintenance Gateway Adapter

IC676CBLPBB020 IP67 Profibus Cordset - 2 Meters

IC697MEM731RR Expansion RAM, 128K Bytes, CMOS, 32 Bit (Used w/78X CPUs)

IC800SSI104D2 4.3 amp 115/230 VAC Devicenet S2K servo controller for S-series motors

ControlLogix/1756 System 1756-STRT3ES CONTROLLOGIX STARTER KIT SPANISH

Industrial Computers 6182H-15TEH4D VVCE 1500, TOUCH, EXT MEM, ENET, DC

Process Control 1757-DNBUPG05 DEVICENET LIC UPG 5 DNB

Operator Interface 2711-B5A10L1 PV550 MONO KEY&TOUCH, DNET & RS232 PRINT

Support 9326-AD5WDR SUPT REINSTATEMENT CONTRACT FOR 9326AD5WDENE

Support 9371-EHYD3S SUPT RENEWAL CONTRACT FOR 9371EHYD3

ControlNet Products 1788-CN2DN CONTROLNET TO DEVICENET LINKING DEVICE

RSI Software Products 9301-2SE2500DEU1 RSVIEW32 WORKS 32K-100K UPGRADE IN-SUPT (DE)

RSI Software Products 9358-BANT10ENE RSBATCH ARCHIVER 10 UNITS

Motion Control MPL-A4520P-MK22AA MOTOR,SERVO,6.10 NM,5000RPM,MULTI,230V,6.8KG

Motion Control 2090-UXNPBMP-10S03 CABLE,460V,NON-FLEX,MOTOR POWER,MP,10 GAUGE,3M

CBL-38-MP-30 Power Cable, MTR-3S8x Series Servo Motors, 30 Ft.

IC641CTL130 Logicmaster 90-30 to Control 90-30 Upgrade

IC800SLM010N1NE25 100W, 115 VAC SL Servo Motor, 2.5K Quad Encoder

OC647IPWRPLRNUNLMTM iPower Option - Nwk Unlmt I/O Run

20AD8P0A3AYNNNG0 PowerFlex 70 AC Drive 8 A at 5 Hp 20A

20DD065A0EYNANANE PowerFlex 700S AC Drive 65 A 50 Hp 20D

20P41AD1K1RA0NNN PowerFlex DC Drive 1162 A

2711P-B10C4A8 PanelView Plus Terminal

280-PWRM24G-M2 ArmorConnect 3-PH Power Media drop cable

NS10-TV00(B)-V1 彩色TFT LCD 分辨率：640×480点, 256色10.4英寸

1492-MCBA360 60 A UL489 Miniature Circuit Breaker

1494V-DR666-A-B-D-E-F NEMA Flange Mtd Rod Switch Disconnect Sw

软启动器 3RW44582BC36

运行版软件 6AV6612-0AA00-0AM0 SIMATIC WinCC Comfort (Compact Edition)

1585D-M8UGJM-20 Gigabit Ethernet Media

1756-L85E ControlLogix 40MB controller

1799-OQ10X Embedded I/O 10 Point Expansion Output

194E-FA32E-PD10-PE 194E Load switch

2090-CFBM7DD-CEAF02 2 m Length SpeedTec Flexible Cable

2090-U3AE-D4401 Ultra 3000 1m Interface Cable

BC646MPTS99 GE Compare Unlimited Seat Site License with Proficy GlobalCare Complete

GC647ARC002 GC Reporting Client 2 Pak

HMI-KPN-401 Keypad: 7.4 inch/ TCP Label (QPGCxxx0000)

IC641VUG703 VersaPro Standard Edition to Professional Edition Upgrade

IC647IFPLDV00900M iFIX Plus SCADA 900 I/O Development (M4 Part)

IC660ELB922RR Single-slot PCIM (XT/AT Interface Board),2-channel

IC697ACC801 I/O Cable (96 conductor) for IC697Vxxxxx modules. Five feet long

IC756XDV001CS-925 DataViews Development on Solarisx86, Addt'l User, Simplified Chinese v9.25

FlexLogix System 1794-TB3G 3-WIRE GROUNDED TERMINAL BASE - SCREW CLAMP

PLC-5/1771 System 1771-FD2 FUSE KIT FOR 1771-WHFB, QTY. 8 FUSES (1.5A)

Process Control 1757-UPGSIFA UPGRADE AB INTEGRATION QUICKBUILDER I/F

Operator Interface 2711P-K12C15D1 PV PLUS 1250, KEYPAD, CNET, DC PS, STD MEM

Support 6006-G1DBS SUPT RENEWAL CONTRACT FOR 6006G1DB

Support 2711-ND3FRS SUPT RENEWAL CONTRACT FOR 2711ND3FR

Support F1785-L80BSERD FIRMWARE UPGRADE FOR 1785-L80B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2350DEU1 RSVIEW32 WORKS 150-5K UPGRADE IN-SUPT (DE)

RSI Software Products 9701-VWSS250ADEE RSVIEW SE SERVER 250 DISPLAY (GERMAN)

RSI Software Products 9399-TKTDG RSSERVER TOOLKIT DEVELOPER'S GUIDE

Motion Control 8720MC -B027-AN- 27 AMP B CHASSIS DRIVE, OPEN ENCL., LESS OPTIONS

BC646MPS050 Logic Developer - PLC Standard - 50 Pack

IC300OCS200 OCS with 4x20 LCD Display, and 32-key tactile feel keypad. Supports up to 4 SmartStack I/O Boards, full ladder instruction set, and CsCAN Networking.

IC752WTA080 Display Station 2000 Series - 10.4" active matrix VGA (640x480), resistive touchscreen, Pentium 850 MHz, 256 MB RAM, 6 GB HDD (min), 300 pt run time CIM PE License WNT

MTR-3T43-H-R-0-M-0RR Servo Motor Metric

ZA81L-0001-0101#C AC line filter rated 10.5 kW for Beta and Alpha series servo amplifiers

20DB070A0ENNANANE PowerFlex 700S AC Drive 70 A 25 Hp 20D

20G1ALC650AN0NNNNN PowerFlex 755 AC Packaged Drive

25B-CTM1 PowerFlex 525 Control Module

2711R-T7T PANELVIEW 800 7-INCH HMI TERMINAL

6SE6420-2UD23-0BA1 3KW

1492-L4-BL IEC Term Blck 6.1x62x35.7mm Spr Clp

1494C-DJ622-A6-B1-D-E 200 A Flange Mtd Cable Switch