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NI 9244,

NI 9244

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数控加工技术在模具制造中应用的意义

2.1 提高模具的精度

由于在模具制造过程中，对模具的精度的控制至关重要。传统的模具制造需经过一系列的诸如铣、磨、车等加工工艺来完成，加工技术难以保证，而数控加工技术可以保证模具加工的高精度，因此，广泛应用于模具制造中，例如数控铣床、数控成型机床等，除可以满足模具加工的要求外，还可以扩大加工材料的选择范围。

此外，数控加工技术，对于形态复杂及稀有金属等不易加工的材料，可以预先设计进行高精度的加工。

2.2 提高模具生产效率

数控加工技术利用其高速切削工艺，其加工速度相较于传统加工技术可提高 10 倍左右，使得生产出的模具产品具有精度高、稳定好性好等特点。
此外，数控加工技术不仅可以对常见的模具材料进行加工，还可以加工质地较坚硬的材料。
2.3 推进模具制造业向智能化发展

随着信息技术的不断发展，已经渗透到社会生活的各个方面，模具制造业也不例外，它极大的促进了模具制造业想着智能化的方向发展。

在模具的制造过程中通过不断使用信息化技术，不仅可以快速推动模具制造业向智能化发展，而且企业还可以根据收集到的模具制造信息，及时更新系统，以保证最大程度地满足对复杂工艺的技术要求。

此外，通过数控加工技术的信息化管理，还可以打破时间的限制，进行远程控制，实现异地调控操作。
3 、数控加工技术的应用分析

3.1 模具分类

在进行模具加工前，需要进行模具分类，并根据模具种类选择合适的数控机床。数控加工的方式多种多样，为了能取得最佳效果，我们应该合理进行分类，目前，较为常用的数控加工机床有铣加工、电火花切割、车削、磨削加工等，只有将加工所用模具进行合理分类，才能满足生产要求，降低成本。

数控加工是一个整体的流程，只有保证加工的每一道工序都能正常的情况下，才能制造出高质量的模具。
3.2 改进数控技术

随着计算机技术的不断发展，数控加工技术也将随之不断改进和发展。随着数控加工技术的不断提高，模具制造水平也随之提高，例如对于比较复杂的曲面模具，尤其是具有比较细微复杂形状的模具，能够利用数控铣加工及数控电火花加工相结合的方法，实现模具加工的顺利完成。
3.3 优化加工程序

数控编程技术是数控加工技术的重要组成部分，数控加工技术水平对数控加工技术有较大影响，加工程序越好，则加工水平越高，加工效益也就越高。
为保证加工效益，技术人员要综合考量三方面的因素，即加工质量、加工时间及加工程序的应用。因此，对于整个数控编程技术应按照指令并行执行的原则，降低非切削时间，以实现同一时间内的共同并发。

4 、数控加工技术在应用中需注意的问题

对于某些复杂模具，在制造过程中，若原材料选择不当或加工工艺参数设置不当，则有可能产生一系列的不良反应，如模具表面拉毛、铣削过程中出现粘刀现象等。
因此，需要合理进行选材及设置工艺参数。
 

20-750-PBAY-LBRK-4 POWERFLEX 750 KIT,L BUSBAR,CU,4 HOLE

2090-CPBM7E7-14AF04 MP-Series 4 m Length Pwr and Brake Cable

2090-SCEP3-0 Kinetix 3-3m Fiber Optic Cable

BC646PCN110 OP Operator Console Runtime S/W 700 I/O w/GC

GC647PCM010 GlobalCare Complete for Proficy Change Management Server - 10 Concurrent Users

IC220ACC104 MOTOR STARTER POWER BRIDGE

IC646NCN020 HMI for CNC Additional Connection

IC647PATOSI0 Proficy PAT - Pi Interface: Provides The Capability To Interface Proficy Rx To The Osisof Pisyste Data Historian

IC660BLA104 Cover w/Label for IC660BBA104

IC695ALG704CA Conformal Coated Analog Output Module,4 channel voltage/current. Module does not include terminal block.

IC756WDV009J-99 DV Development Sys Visual Basic, Japanese, Version 9.9

CompactLogix System 1761-NET-DNI DEVICENET INTERFACE (DNI)

PLC-5/1771 System 9399-PLC5PG PLC 5, 6200 SERIES PROGRAMMING GUIDE

Distributed I/O D1794-6.5.12 FLEX I/O THRMCPLE/RTD/MILLIVLT INPUT MOD USER MANL

Operator Interface 2711P-T6M20A PV PLUS 600 GRAYSCALE, TOUCH, ETHERNET, AC PS

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RSI Software Products 9301-2SE2103ZHE RSVIEW32 WORKS 150 WITH RSLINX (CHINESE)

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ABI3D200C2P/SER QUICKPANEL 10.5" TFT W/SE 24VDC

IC220PWR003 POWER TERMINAL, FUSED W/DIAG 24VDC (REQIRES 1 IC220TBK087)

IC752DPA260RR Datapanel 1060IR with infrared touch. 10.4" VGA (640x480) active matrix TFT color display. No bezel - mounts from inside panel. Supports all WinCfg functionality.

MTR-3S32-H-R-0-E-SRR Servo Motor Nema34 with Seal

ZA06B-0286-B310 A100/2.5KHVis Motor w/ Fan Tp Shft & Brk

20BE032A0AYNANC0 PowerFlex 700 AC Drive 32 A at 30 Hp 20B

20G14NE289AA0NNNNN PowerFlex 755 AC Packaged Drive

25-PTG1-FB PowerFlex 520 Fr B Power Terminal Guard

2711P-RR128 PV Plus Logic Module 256 MB Ram Module

FRN30G11S-4CX 46 KVA 60 A 30KW 3相AC380V/50Hz/60Hz

1492-J6-OR 6 square mm Feed-Through Terminal Block

1492-TAIFM16-F-3 Connection Products

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CPU 模块 6ES7 512-1DK01-0AB0 CPU 1512SP-1 PN，200KB 程序，1 MB 数据；48 ns；集成 1x PN 接口 ( 可用 ET 200SP 总线适配器再拓展 2 个 PN 接口 )

153H-C135FBD-50 135 A Encl. Smart Mtr Ctrlr CB

1738-OW4M12 ArmorPoint 4 Point Output Module

1785-L80E PLC-5 Ethernet Processor

193-NVEC5VIM E3 Plus Voltage Input Replacement Module

20-COMM-K PowerFlex 20 CANopen Communication Kit

2090-CSBM1DE-18AF15 Kinetix Cable Single DSL 2090-Series

20AC011A0NYNANC0 PowerFlex 70 AC Drive 20A

GA647IFSTRN00075 GCA iFIX Std HMI 75 I/O Run

GP647IFPLRN00300 GCP iFIX Plus SCADA 300 I/O Run

IC600BF929RR 10-50Vdc Source Output Module with Lights (32 points)

IC647HSTCR40KM Collector Redundancy Option for Historian - Standard Server 40000 Points (M4 Key)

IC647TPR300 CIMPLICITY HMI ProServer 300 I/O Runtime System

IC693PIF400 High Performance PC/AT Interface (PCIF) to Series 90-30 I/O with softw are

IC756MDV000K-99 DV Development - Alpha OpenVMS Op Sys, Korean, Version 9.9

MicroLogix 1000/1761 System 1761-CBL-AM00 CABLE: MICROLOGIX 1000 CONTROLLER TO PORT 2

PLC-5/1771 System 1771-NB4T HIGH RESOLUTION ISOLATED ANALOG MODULE

Distributed I/O 1792D-8BVT8D 8 SINK/SOURCE INPUTS, 8 SOURCING 0.5AMP OUTS

Communications 9351-AIXRT INTERCHANGE FOR AIX RUNTIME

Operator Interface D6190-6.5.20DE CONTROLVIEW STATIST. PROCESS CNTL USER MNL(GERMAN)

Support 9356-STD2350R SUPT REINSTATEMENT CONTRACT FOR 9356STD2350

Support 9392-CDRSENE DATADISC CD-ROM SUBSCRIPTION

EtherNet/IP Products 9355-WABSNENE RSLINX SINGLE NODE

RSI Software Products 9301-2SE3500KOU2 RSVIEW32 RUNTIME 1500-100K UPGRADE IN-SUPT (KO)

RSI Software Products 9356-SQLSAP250U1R UPGRADE: OUT-SUPT: RSSQL GATEWAY SAP TO SAP PREM

Motion Control TL-A130P-BJ34AA MOTOR, SERVO, 0.32NM, 5000RPM, 17BIT SERIAL FEEDBA

44A737558 Series 90-30 State Logic CSE313A,B,C Upgrade latest revision CSE313D

IC200CBL602 CABLE EXPANSION SHIELDED 2 CONNECTORS 2M

IC694MDL241 INPUT MODULE 24 VAC 16 POINT

MSI-UNIV-WEB-100-43 Univ Web(RTIP/Dash/Web/Excel) 100 Pak-43

VSPC32-MON50 VisualSPC Monitor, 50 license pack.

20BD034A3AYNANC0 PowerFlex 700 AC Drive 34 A at 25 Hp 20B

20G11GD052AA0NNNNN PowerFlex 755 AC Packaged Drive

22D-CCB PowerFlex 40P B Frame Cover Kit

140CRA21220 Quantum DIO站适配器和电源,24VDC,独立,3A,双电缆

290D-FBP-G1-3 Direct Online Starter

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电机启动器 3VU16402MK00

150-F135NBDB SMC Flex Smart Motor Controller

1732D-8X81212D ArmorBlock 16 Point Combination Block

1771-ODD 1771 16 Point Digital Output Module

193-ED1AB E1 Plus 0.1-0.5 A IEC Overload Relay

198E-PNT IEC Neutral Enclosure Accessory

2090-CPWM6DF-16AA15 TL-Series 15m Standard Power Cable

2094-PRS5 Kinetix 6000 Slim Power Rail

DT1000-16D 15in IPC 5/100 w/128MB RAM and Windows 2000, No CD or Floppy. Includes : (1) License VisualMEM ShopFloor, (1) VMEM-GMOD and (1) VMEM-IMOD/DT.

GFK-1034 Series 90-30 Genius Bus Controller User's Manual

IC210NAR010 AC (85 to 264VAC) Power Source, 6 AC in/4out (Relay 8 Amp), not expandable,no LCD/Keypad, no cover.

IC647BDP000 Batch Development Pak

IC647PRTHE002C Proficy Portal Historian Edition Client Pack 2 Users (M1 Key)

IC693CPU360 CPU 360 Module (240K Bytes configurable user memory, 4K I/O, 8 Racks), no built-in Serial Ports .22msec/K, The battery for the CPU is now i ncluded in the CPU backplane box.

IC754VSI12MTD View Intermediate 12 Inch Mono Touch DC

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SLC/1746 System 1746-RL58 REPLACEMENT OCTAL LABEL KIT FOR CTLG # 1746-IC16

Distributed I/O 1734-TB3Q10 TEN 12-POSITION IP20 SCREW TERMINAL BASES

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Operator Interface 2711-NDRC DH+/RIO CONNECTOR FOR PV1200/1400E/1000E

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Silver Series 1747-MNET MODULE,INTERFACE FOR PRGRMMABLE CONTROLLER

HE693DAC420 4ch., 4-20mA/0-20mA Analog Output, 2000Vac Isolation, 13-bit resolution

IC647WMI920 Workstation Interface (WSI) for PS/2, Series 90-70 Parallel/Serial

QPI211V0C2P QUICKPANEL COLOR 10.5" TFT VIDEO

ST-4212 STXi analog output module 2 Channels, 4~20mA, 12-bit

20BC170A0ANNACC0 PowerFlex 700 AC Drive 20B

20F1AGC205AA0NNNNN PowerFlex 753 AC Packaged Drive

22A-D8P7H204 PowerFlex 4 3.7 kW (5 Hp) AC Drive

140DAI45300 Quantum 开关量AC输入,32点,48VAC,8点成组隔离

284D-FVD2P3B-10-CR-EMI DeviceNet Variable Frequency Drive

WS02-CXPC1-E5.0 Windows版(2000/xp)

1492-RTB8P 8-Pole Push-In Style Rtb

WinCC 上位监控软件 6AV6381-1BF06-0DV0 "WinCC?V6.0 RT?64K?（64K 外部变量）"

变送器 3RS17221ET00

1497A-A9-M7-0-N Control Power Transformer

1606-XLRED20-30 1606 Power Supply

1768-PA3 CompactLogix L4x AC/DC In Power Supply

188-K4D005 Miniature Circuit Breaker 0.5 A

194R-B20-1753 BS88 194R Disconnect Switch

2090-CPBM7DF-10AF12 MP-Series 12 m Length Cable

2090-XXNPMP-14S07 MP-Series 7 m Length Power Cable

CBL-13-MP-20 Power cable for MTR-1220 or MTR-1235 or MTR-1300 or MTR-1400 or MTR-1N series stepping motors. 20 feet

GC647WFL010 Proficy GlobalCare Complete for Proficy Workflow - 10 User License

IC200PWR202LT POWER SUPPLY WITH EXPANDED 3.3VDC 12VDC INPUT (LT)

IC646TBLSS30K Proficy Troubleshooter for Intelligent Historian for Hist 30000 Points

IC647NMA000 CIMPLICITY HMI Marquee Device Communications

IC693ACC305 EEPROM Chips (qty 4)

IC698RMX016 PACSystems RX7i Redundant Memory Xchange 16MB Memory

IC800VMCB2050 Motor power and brake power cable for 2 kW VersaMotion servo motor- 5 meter

SLC/1746 System 1746-IV8 DC INPUT MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6155R-14S2KH VERSAVIEW NON-DISPLAY COMPUTER

Application-specific products 6556-SCBK2 SLC FIXED CLUTCH/BRAKE KIT

Operator Interface 2711-T5A3L1 PV550 MONO TOUCH, DH485 & RS232 PRINT

Support 9301-2SE2300DES SUPT RENEWAL CONTRACT FOR 93012SE2300DE

Support 9307-64MGDBCR SUPT REINSTATEMENT CONTRACT FOR 930764MGDBCENE

DeviceNet Products 1732D-IB8M8 DEVICENET 24VDC 8 INPUT W/M8

RSI Software Products 9301-2SE250ITU3R RSVIEW32 WORKS 300-100K UPGRADE OUT-SUPT (IT)

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Motion Control MPL-B310P-SJ24AA MOTOR,SERVO,1.58 NM,5000RPM,SINGL,460V,BRK,4.1KG

Motion Control 2090-XXNPY-16S07 CABLE,NON-FLEX,MOTOR POWER,Y,16 GAUGE,7M

GFK-0121 Genius Hand-Held Monitor User's Manual

IC641VPH300 VersaPro with Cable - Windows Programming Software for Series 90-30 and VersaMax PLCs with SNP Mini-Convertor and Cable (IC690ACC901)

IMC-316P-X-D IMC-D Series Servo Motor Controller, Enhanced, DeviceNet

PSPC-DC25 Prof Shop Floor SPC DC 25 User

20BC011A0AYYACD1 PowerFlex 700 AC Drive 20B

20DM325A0NNNBCANE PowerFlex 700S AC Drive 20D

2198-H070-A-T K5500 FR3 AC Bus Connector

2711P-RAK10 PanelView Plus Accessory

280-PWRM35G-M15 ArmorConnect 3-PH Power Media trnk cable

CQM1H-PLB21 脉冲I/O板 2点

1492-MUA1B-A4-A7 1771 - 1756 Conversion Mounting Assembly

模拟量输入/输出模块SM 6ES7 332-5HF00-0AB0 AO/8 通道，电压、电流，光电隔离，40pin 前连接器

行程开关 3SE53220SG21

运行版软件 6AV2107-4DB04-0AE0 SIMATIC WinCC Client for Runtime 专 业 版 V14 Upgrade WinCC V7.0..V7.3 RC/RT128 / RC/RT Client -> WinCC Client for Runtime 专 业 版 V14

1585J-M8HB-10 RJ45 Ethernet Media

1756-SPESMNSE L7SP Energy Storage Module-No Energy

188-K1D320 Miniature Circuit Breaker 32 A

194E-Y32M-1753-6N 32 A 194E Load switch

2090-CFBM7E7-CEAF12 Kinetix 12m Extension Cable

2090-UXNPAMP-10S09 MP-Series 9 m Length Power Cable

BC646TRT935 Server 35,000 I/O Runtime System with Proficy GlobalCare

GC647IFPLSR00150 GCC iFIX Plus SCADA 150 I/O Srv

IC200CBL605 AB SLC 500, RJ-45, RS-484 Cable to DataPanel 45/65/85

IC646MPS010 Logic Developer PLC Standard 10 Pack

IC647IFSCTSSPRT05C iFIX TS SCADA Support on SCADA -5 Clients OEM (M1Component Part)

IC670ALG230RR Analog Input Current 8 Pt. Grouped

IC697CPU780 Hot Standby Redundancy CPU, 386, 12K Discrete I/O, Exp. Mem., Floating Pt.

IC800PSHV011 PSM-11HVi 11 kW high voltage power supply kit for Alpha servos

ControlLogix/1756 System 1756-OC8 30-60 VDC 2 AMP OUTPUT 8 PTS (20 PIN)

Industrial Computers 6182H-10KRH15B VVCE 1000, KEYPAD, STD MEM, CNET, AC

Process Control 1757-FIMEXP050 FOUNDATION FIELDBUS FIM MODULE EXPANSION

Operator Interface 2711P-RDB10C PV PLUS 1000, KEY/TOUCH SCREEN DISPLAY MODULE

Support 9355-WAB1OEMENS SUPT RENEWAL CONTRACT FOR 9355WAB1OEMEN

Support 9351-VSRTS SUPT RENEWAL CONTRACT FOR 9351VSRT

ControlNet Products 1785-L46C15 PROTECTED CONTROLNET PLC-5/40 CONTROLLER, 48K WORD

RSI Software Products 9301-2SE2400FRU2 RSVIEW32 WORKS 300-32K UPGRADE IN-SUPT (FR)

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Motion Control MPL-A320H-SJ24AA MOTOR,SERVO,2.26 NM,3500RPM,SINGL,230V,BRK,5.1KG

Motion Control 2090-DAPC-D0909 CABLE, NON-FLEX, CN3 SERIAL COMMUNICATIONS, 09M

CBL-115 Cable. Modicon 984 Modbus (RS-232)

IC5008TBX0000 18" Unbundled Intelligence Industrial Computer with WIN XP Performance Series

IC800PCUBC04S030 PowerCube Flying Lead Interface Cable, 400 Steps/Rev & Power Save Enabled, 3 Meters

OC647IFESGDV00075M iFIX Optn: ESig & ERec 75 I/O Development (M4 Part)

20AD027A3AYNACC0 PowerFlex 70 AC Drive 27 A at 20 Hp 20A

20DC300A0EYNBNANE PowerFlex 700S AC Drive 20D

20G1ANF263JA0NNNNN PowerFlex 755 AC Packaged Drive

25C-E3P0N104 PowerFlex 527 1.5kW (2Hp) AC Drive

280-PWRM22B-M8 ArmorStart Three-Phase Power Media

FX2N-32MR-001 主机16入/16出?继电器输出

1492-M6X10 IEC 6 x 10 mm Marker Card

1494H-EF3N Heavy Duty Non-Fus Safety Discon Switch

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1585D-M4TBJM-15 Micro D-Code, QD Style Ethernet Media

1756-ESMNSEK ControlLogix Energy Storage Module NSE

1794-OV16P Flex 16 Point Digital Output Module

194E-CA80E-TN-PE 194E Load switch

2090-CCMUSDS-48AA01 Kinetix 3 cable to 1203-USB 1m

2090-DANPT-16S12 TL-Series 12 m Length Power Cable

ABKSTDN0000/ABR 6 inch Color STN/ TCP Label/ 24VDC/ with AB Remote I/O/ UL/ cUL/ CE/ UL1604

GC646PDS100E Proficy GC for OP CAD Designer EWS Software

HE800ACC106 Cage-clamp (screw) style I/O plug, 6-terminal. (Qty 10)

IC640BLD304RR Series Six Terminator Board

IC647HSTSSEO1250KM eSignature Option for Historian - Standard Server 1,250,000 Points (M4 Key)

IC660BLD110 Cover w/Label for IC660BBD110

IC695CMM002 RX3i serial communications module. Two isolated RS-232/485 port. Supports Serial Read/Write and Modbus Master/Slave. Requires Unversal Backplane.

IC756WET100J-99 Custom Editor Toolkit, Japanese, Version 9.9

CompactLogix System 1769-ECL LEFT END CAP/TERMINATOR

PLC-5/1771 System D1771-6.5.115 ANALOG INPUT MODULE (1771-IFE, SER C) USER MANUAL

Process Control 1757-FFLD4 4 H1 / HSE FOUNDATION FIELDBUS LINKING DEVICE

Operator Interface 2711P-B7C4D1 PV PLUS 700, KEY/TOUCH, ENET, DC PS, STD MEM

Support 6500-PS2S SUPT RENEWAL CONTRACT FOR 6500PS2

Support 9358-PLTM2600R SUPT REINSTATEMENT CONTRACT FOR 9358PLTM2600ENE

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RSI Software Products 9399-COMPGR RSBIZWARE COMPLIANCE TRACK GETTING RESULTS GUIDE

Motion Control 2098-IPD-HV100 HIGH VOLTAGE DRIVE, 23A/46A, ULTRA5000

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IC300ASC100 ASCII BASIC. Three ports, two active at any one time. 64K of program memory.

IC752DTX300 DataPanel 30, 2 x 20 LCD message center, used DataDesigner to program messages

MTR-3S35-G-R-B-E-SRR Servo Motor Nema34 24V Brake, Seal

ZA06B-6079-K811 Motor power straight connector for B8/3000is or B12/3000is motor

20BE144A0ANNAND0 PowerFlex 700 AC Drive 20B

20G14TC540JN0NNNNN PowerFlex 755 AC Packaged Drive

25-RF033-DL PowerFlex 520 33A 480V EMC Filter Kit

2711P-RW6 PanelView Plus CE Accessory

FRN18.5P11S-4CX 3 0 KVA 37A 18.5KW 3相AC380V/50Hz/60Hz

1492-JD3-Y IEC 2-Ckt Feed-Through Blk 2.5mm

1492-W3-B IEC Term Blck 8x47.6x41mm Screw

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