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PXI-6508,

PXI-6508

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数控编程工艺及加工效率的研究

由于后控板塑件在洗衣机上为外观件，表面光洁度要求较高，所以在模具型腔加工制造过程中必须保证型腔尺寸的公差要求和表面粗糙度要求。对于该模具型腔零件，从内向外主要由以下几部分构成：塑件型腔面、分型面、排气槽、侧抽芯槽、模架面、回程杆垫片槽等。在编制数控编程工艺时，一般按照整体粗加工、分型面半精加工、分型面精加工、型腔面半精加工、型腔面精加工、型腔局部形状清角的工艺思路进行编程，并按照分区域编程的思路，逐渐完成整体零件的编程工作。



图1 洗衣机后控板模具型腔

2.1 整体粗加工刀具的选择

在编制粗加工程序时，粗加工刀具型号的选择直接决定了开粗的加工效率。若开粗刀具选择过小，致使每刀的下刀量较小，而且刀具的进给速度也较小，最终导致工件的加工效率很低。若开粗刀具选择过大，表面上看起来粗加工时间很少，但是开粗效果不理想，本应开粗到位的区域没有开粗到位，需要增加整体中粗程序或大范围的清角程序，这样总体的加工时间也会增加。所以在粗加工刀具选择方面，不但要考虑到工件的整体尺寸大小，还要考虑该零件的材料去除量大小。对于中小型零件来说，原则上把开粗时间 控 制 在 5h 以 内 ，初 步 选 定 开 粗 刀 具 为 直 径 为 32mm的牛鼻刀，刀具定义为D32R0.8mm。
2.2 型腔精加工刀具的选择

在对模具零件型腔进行精加工时，由于模具的型腔面在塑件上为外观面，表面光洁度要求较高，并考虑到模具的型腔面大部分为曲面，所以在精加工刀具选择方面，优先选择球头铣刀进行加工，刀具符号用B及 R 表 示 ，如 直 径 为 20mm 的 球 头 刀 定 义 为B20R10mm。本次研究列出了 3 种精加工刀具选择方案：第 1种方案为大直径球头铣刀（B16R8mm）整体精加工、小直径球头铣刀（B8R4mm）局部清角的编程加工工艺；第 2 种方案为较大直径球头铣刀（B12R6mm）整体光刀、小直径球头铣刀（B8R4mm）清角的编程加工工艺；第3种方案为整体用小直径球头（B8R4mm）刀一次加工到位，如表 1 所示。然后对以下
 

RSI Software Products 9301-2SE330DEU2R RSVIEW32 RUNTIME 150-1500 UPGRADE OUT-SUPT (DE)

RSI Software Products 9701-VWSS000ENU2 RSVIEWSE 100 TO UNLIMITED DISPLAY UPGRADE IN-SUPT

RSI Software Products 9399-WINIGDE INSTAL'ION GUIDE FOR WINDOWS-BASED PRODUCTS(GERMAN

Motion Control 2090-UXNPAMP-8S01 CABLE,230V,NON-FLEX,MOTOR POWER,MP,8 GAUGE,1M

HE660BGM224 Genius BASIC Programmable Co-processor with (2) RS-232 ports

IC300RCS063 8 DC Inputs (0-24vdc), 8 Positive Logic DC Outputs (5/12/24vdc, 0.5A with ESCP). 2 Inputs configurable as High Speed Counters, 500KHz each. 2 Outputs configurable as PWM/Pulse Train. Built-in network interface for CsCAN or DeviceNet slav

IC800SLA0752 750W, 230 VAC SL Servo Amplifier

SA07-018 Industrial Application Server (4 days)

ZA06B-6079-K811 Motor power straight connector for B8/3000is or B12/3000is motor

20BE144A0ANNAND0 PowerFlex 700 AC Drive 20B

20G14TC540JN0NNNNN PowerFlex 755 AC Packaged Drive

25-RF033-DL PowerFlex 520 33A 480V EMC Filter Kit

2711P-RW6 PanelView Plus CE Accessory

FRN18.5P11S-4CX 3 0 KVA 37A 18.5KW 3相AC380V/50Hz/60Hz

1492-JD3-Y IEC 2-Ckt Feed-Through Blk 2.5mm

1492-W3-B IEC Term Blck 8x47.6x41mm Screw

软启动器 3RW40752BB35

工艺型 CPU 6ES7 515-2UM01-0AB0 CPU 1517T-3 PN/DP，3 MB 程序，8 MB 数据；2 ns；集成 X1: 2x PN 接口，支持 IRT；X2: 1x PN 接口，支持 RT；X3: 1x DP 接口

156-B20AB3 20 A Contactor

1746-F4 SLC Power Supply Fuse

1786-RG6 ControlNet Coaxial 1000 Feet Cable

193-T1AB40 2.9-4.0 A IEC Bimetallic Overload Relay

20-FR09118 COVER, WIREWAY, PF700H, PF700S, FR9

2090-CSBM1DF-14AA05 Kinetix Cable Single DSL 2090-Series

20AC015A0AYNAEC0 PowerFlex 70 AC Drive 20A

GA647TDV999 Proficy GlobalCare Assist for CIMPLICITY HMI Viewer Development System

GP647IFPRRN00150 GCP iFIX Profsnl SCADA 150 I/O Run

IC600CB501RR Basic Logic Control

IC647HSTCS15KM Historian Enterprise Corporate Server 15000 Points (M4 Key)

IC647TRT935 CIMPLICITY HMI Server 35,000 I/O Runtime System

IC693PWR322RR Power Supply, 24/48 Vdc, 30 Watts

IC756MDV010J-98 DV Draw Dvlpnt on Alpha OpenVMS, Japanese, Version 9.8

MicroLogix 1000/1761 System 9399-RL50GRPT RSLOGIX 500 GETTING RESULTS GUIDE (PORTUGUESE)

PLC-5/1771 System 1771-NOV HIGH RESOLUTION ISOLATED ANALOG MODULE

Distributed I/O 1794-ACN15K CONFORMAL COATED, SINGLE MEDIA ADAPTER, CONTROLNET

Communications 9351-WKTS INTERCHANGE FOR WINDOWS

Operator Interface D6190-6.5.33 CONTROLVIEW DYNAMIC DATA EXCHANGE SERVER USER MNL.

Support 9358-BA10R SUPT REINSTATEMENT CONTRACT FOR 9358BA10ENE

Support 9392-CDRSRUE DATADISC ENGLISH/RUSSIAN BUNDLE

RSI Software Products 9324-RL0100ITE RSLOGIX 500 STARTER ITALIAN CD

RSI Software Products 9301-2SE3500U3 UPGRADE: IN-SUPT: RSVIEW32 RUNTIME 300TO 100K

RSI Software Products 9356-STD2300U2 UPGRADE: IN-SUPT: RSSQL STAND.300 TAG TO 1500 TAG

Motion Control Y-1002-1-H04AA MOTOR,SERVO,0.17 NM,4500RPM,ENCDR,115V,BRK,0.91KG

5003S-24 Obsolete - Message Center. 1 Line, 9MM, Green VFD. SLAVE Unit. 24 VDC. NEMA 4

IC200CHS102 I/O INTERPOSING DISCONNECT STYLE, 16 PT EXPANSION

IC694MDL740 OUTPUT MODULE 12/24 VDC 0.5AMPS 16 POINTS POSITIVE LOGIC

MSI-WEB-10-43 Web or Excel Reping Clients 10 Pack-43

VSPCSE-ADMUP VisualSPC SE Admin Upgrade License from Standard (requires customer ha ve current SAFE).

20BD052A0AYNANA0 PowerFlex 700 AC Drive 52 A 40 Hp 20B

20G11LC1K1JN0NNNNN PowerFlex 755 AC Packaged Drive

22D-D4P0N104 PowerFlex 40P- 1.5 kW (2 HP) AC Drive

140EIA92100 Quantum AS-I MASTER模块, 1通道

290E-FBZ-G1 Direct Online Starter

LY4NJ 24VDC，110VAC，220VAC，4开4闭，触点10A LED灯

1492-SPM2C250 MCB Supplementary Protector 25 A

软启动器 3RW30282BB04

电机启动器 3VU16403MN00

150-F251FBD Encl. SMC Flex Smart Motor Controller

1732DS-IB8XOBV4 Guard I/O 16 Point Digital Comb Module

1771-P4S 1771 Power Supply

193-EECD E1 Plus 1-5 A IEC Overload Relay

199-LF1 Terminal Lugs

2090-CPWM7DF-08AA20 MP-Series 20m Standard Power Cable

2094-XNLIM-2 Kinetix 6000 Connector Set

EDS-308-M-SC-T C1 D2 7-port 10/100, 1 port multi-mode SC fiber (-40 to 75 deg C op temp)

GFK-1277 Genius Modular Redundancy User's Manual

IC220ACC101 MOTOR STARTER BRAKE MODULE AC/DC

IC647BWI005 Batch Opt: WorkInstruction Pilot Server Pak (5 Units)

IC647PRTKIT002M Proficy Portal Enterprise Edition Starter Kit 2 User (M4 Key)

IC693CPU374 CPU 374 Module (240K Bytes configurable user memory) The battery for the CPU is now included in the CPU backplane box, Embedded Ethrnet 10/ 100Mbs w/built-in switch. No serial ports. Note: The CPU37x CPUs may not work with Horner Electric modules

IC756ADV001E-98 DV Development - AIX Op Sys Addt'l User, English, Version 9.8

MSI-EFF-UNL Unltd Site Clients - Efficiency Mgmt

SLC/1746 System 1746-RT29 REPLACEMENT TERMINAL BLOCK - RIO COMMUNICATION

Distributed I/O 1738-IV4M12 24VDC 4 SOURCING INPUT WITH M12 CONNECTORS

Communications 1788-CN2FF CONTROLNET TO FIELDBUS LINKING DEVICE

Operator Interface 2711-NM232 32MB FLASH ATA MEMORY CARD

Support 9302-RT15S SUPT RENEWAL CONTRACT FOR 9302RT15

Support 9324-RL5300ENS SUPT RENEWAL CONTRACT FOR 9324RL5300EN

DeviceNet Products 2706-P22R INVIEW PANEL MOUNT DISPLAY

RSI Software Products 9301-2SE3353JPE RSVIEW32 RUNTIME 5K WITH RSLINX (JAPANESE)

RSI Software Products 9326-AD25WDENE WIRING DIAGRAM GENERATOR ADD-ON 25 USER

Motion Control MPG-A010-031S24 MOTOR,SERVO,GEAR RATIO 31,26NM,157RPM,SINGL,BRK

Silver Series 1770-HT8 HART 8 CHANNEL NON-ISOLATED TERMINAL BLOCK

HE693OIU197 Compact VF Fenius OIU w/numeric keypad, powered by 24VDC

IC660BBR101 Block Relay Output Normally Open 16 Circuits

QPI3D200S2P QUICKPANEL COLOR 10.5" STN

ST-5211 STXi Serial Interface module RS-232C, 1 Channel

20BC1P3A0AYNANA0 PowerFlex 700 AC Drive 20B

20F1AGD361AN0NNNNN PowerFlex 753 AC Packaged Drive

22B-A2P3N104 PowerFlex 40- 0.4 kW (0.5 HP) AC Drive

140DDI35300 Quantum 开关量 DC 输入, 32点, 24 VDC, 4组隔离

284D-FVD4P0B-10-CR-DB-SB DeviceNet Variable Frequency Drive

E3JM-DS70M4 70cm,扩散反射式,触点输出3A 电源:24-240V AC/DC

1492-SJ8-10 IEC Term Blck 10 pole Side Jumper

人机界面 6AV6542-0BB15-2AX0 OP170B 操作员面板，5.7 英寸，蓝色

6ES78331FC020YA5

1497B-A13-M12-0-N Control Power Transformer

1606-XLS240F-D XLS 5 Amp Power Supply

1769-CRR3 CMPLX 1 m Right to Right Bus Exp Cable

188-K4D500 Miniature Circuit Breaker 50 A

194R-FC03 194R Cable Op Disc Switch Mechanism

2090-CPBM7DF-12AA09 MP-Series 9m Power and Brake Cable

2090-XXNPMP-16S05 MP-Series 5 m Length Power Cable

CBL-1C-ET-10 Encoder cable for MTR-1216 or MTR-1221 or MTR-1231 series stepping motors. 10 feet

GF-0196S-10 Connecting FlashCable to Brown & Sharpe Digit Dial plus, 10 ft.

IC200TBX120 Tool box, Micro 20 and software. Includes (IC200UDR120) 24VDC In/Relay Out, requires 120/240VAC power, (IC200USB001) RS-232 option board with (2) 0 -10VDC analog in with Proficy software, manuals and cables (IC646MPM101)

IC646TBSPMPS1000 Smart Process Monitoring Process+ server 1000 loops

IC647NRX000 CIMPLICITY HMI System Sentry

IC693ACC320 Spare Parts Kit (Power Supply)

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IC800VMCI010 VersaMotion amplifier flying lead IO interface cable- 1 meter

SLC/1746 System 1746-OV32 DC OUTPUT MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6189V-25HDD 2.5" HARD DISK DRIVE STANDARD

Application-specific products 6556-SPV550 PV550 KIT FOR PRESS SCBK2 KIT

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DeviceNet Products 1734D-IB8XOB8E 24 VDC 8 SINK IN 8 SOURCE OUT, DNET COMMS, SCREW

RSI Software Products 9301-2SE250PTU2R RSVIEW32 WORKS 1500-100K UPGRADE OUT-SUPT (PT)

RSI Software Products 9358-BNT60ENE RSBATCH 60 UNITS

Motion Control MPL-B320P-SK24AA MOTOR,SERVO,2.94 NM,5000RPM,SINGL,460V,BRK

Motion Control 2090-U3BB-D44 BREAKOUT BOARD CN1, ULTRA 3000

GFK-0600 Series 90-70 Programmable Controller Data Sheets Manual

IC641VPS999 VersaPro Standard Edition Unlimited Seat Site License - Windows Programming Software for Series 90-30 and VersaMax PLCs

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PSPC-DC5/EL Prof Shop Floor SPC DC 5 User w/ eSig

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20F11FC022JA0NNNNN PowerFlex 753 AC Packaged Drive

2198-KITCON-CAPMOD2240 Kinetix 5700 Connector Kit Cap Module

2711P-RBB12 PanelView Plus Accessory

280-PWRM35H-M25 ArmorConnect 3-PH Power Media trnk cable

CQM1-ID211 输入 8点. 12 – 24V DC

1492-N23 TERM BLCK A-B Rail End Anchor

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行程开关 3SE53222SF22

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1585J-M8HBJM-3 RJ45 Ethernet Media

1760-IA12XOW6I Pico AC Expansion Input/Output Module

188-K2B250 Miniature Circuit Breaker 25 A

194E-Y80M-1753-6G 80 A 194E Load switch

2090-CHBP8S8-12AA03 Kinetix 6000M IDM Hybrid Cable

2090-UXPC-D0915 MP-Series 15 m Length Interface Cable

BC647MOP001 Logic Developer PC with View for 8000 I/0 Development only with Proficy GlobalCare Complete with USB Hardware key

GC647IFPRSR00075 GCC iFIX Profsnl SCADA 75 I/O Srv

IC200CHS015 I/O interposing spring style

IC646MRA700 View Runtime 700 I/O

IC647IFSTDV00900M iFIX Standard HMI 900 I/O Development (M4 Part)

IC670CBL002 21 inch I/O Expansion Cable

IC697CPX935 CPU, 96 MHz, 12K Discrete I/O, 1M byte fixed user memory

IC800SKCEZ050 Encoder cable to connect an S2K to any 30 Watt to 750 Watt S-series servo motor. 5 meters

ControlLogix/1756 System 1756-IT6I2 ENHANCED ISOL THERMOCOUPLE/MV INPUT 6PTS (20 PIN)

Industrial Computers 6182H-10TRH15D VVCE 1000, TOUCH, STD MEM, CNET, DC

Process Control 1757-FIMUPG010 FIELDBUS LICENSE UPGRADE, 10 FIMS

Operator Interface 2711P-RGK15 PV PLUS/VVCE PROTECTIVE ANTIGLARE OVERLAYS QTY 3

Support 9355-WABITR SUPT REINSTATEMENT CONTRACT FOR 9355WABIT

Support 9354-LN100S 9354-LN100 SOFTWARE SUPPORT CONTRACT RENEWAL

ControlNet Products 1784-PCIC CONTROLNET PCI BUS MESSAGING CARD WITH

RSI Software Products 9301-2SE2400KOE RSVIEW32 WORKS 32K (KOREAN)

RSI Software Products 9355-WABSNEU1 UPGRADE: IN-SUPT: RSLINX SINGLE NODE TO RSLINX OEM

Motion Control MPL-A320P-SK22AA MOTOR,SERVO,2.94 NM,5000RPM,SINGL,230V,4.1KG

Motion Control 2090-U5PM-D0903 CABLE, ULTRA5000 TO PANELVIEW 300 MICRO DF-1, 3M

CBL-12-MP-10 Power Cable, MTR-1216, 1221, or 1231 Stepping Motor, 10 Ft.

IC600KD512RR Color Operator Interface Terminal, 12" CRT

IC800SGM450M2KE25 4500W, 230V S-Series Servo Motor, 322 in-lb (36.4 Nm)

OC647IFESGRN00300C iFIX Optn: ESig & ERec 300 I/O Runtime (M1Component Part)

20AD040A3AYNAEC0 PowerFlex 70 AC Drive 40 A at 30 Hp 20A

20DC590N0ENNBDANE PowerFlex 700S AC Drive 590 A 315 kW 20D

20LD1K2N0ENNXNW0WA PowerFlex 700L AC Drive 20L

2707-NC10 DTAM MICRO-MICROLOGIX COMMS CBL. 6 F

280-PWRM22E-M025 ArmorStart Three-Phase Power Media

FX2N-16EYT 扩展16出 晶体管输出

1492-M6X5 IEC 6 x 5 mm Marker Card

1494R-N2 Lug Kit

软启动器 3RW44476BC35

ET 200SP 6ES7193-6PA00-0AA0 服务模块 (备件)

1585D-M4UBDE-0M6 1585D Ethernet Media Patchcord

1756-IB16DK ControlLogix 16 Point D/I Module

1794-TB3GSK Flex Terminal Base

194E-E100-1756 100 A 194E Load switch

2090-CFBM4DD-CDAA05 MP-Series 5 m Length Feedback Cable

2090-K6CK-D44M Kinetix 6000 Low Profile Connector Kit

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HE800CBL219 I/O Extension Cable, 19-pin, 2.0m. For use in conjunction with TRM519

IC640MWS902RR Workmaster System/ 2-35 inch Disk Drive

IC647HSTSSEO5000KM eSignature Option for Historian - Standard Server 5,000,000 Points (M4 Key)

IC660BRD024 Genius 12/24VDC Source Block for Redundancy T Output Configurations

IC695CRU320CA Conformal coated. 1Ghz CPU with 64Meg of memory 2 SERIAL PORTS (occupies two slots on system base) redundant CPU. External high capacity battery IC693ACC302 required. The CRU320 will only work with RX3i ENIU remote I/O and Genius LAN.

IC756WET200K-99 Custom Datasource Toolkit, Korean, Version 9.9

CompactLogix System 1769-STRT2ES COMPACTLOGIX STARTER KIT SPANISH

PLC-5/1771 System D1771-6.5.3 ANALOG OUTPUT SYSTEM(1771-OF,SER.B & 1771-E4)MNL

Process Control 1757-PLXNB POINT CONTROL SCHEDULER

Operator Interface 2711P-K7C6B1 PV PLUS 700, KEYPAD, RIO/DH, AC PS, STD MEM

Support 6556-SPLSS SUPPORT RENEWAL CONTRACT FOR 6556SPLS

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Support F1785-L11BSERE FIRMWARE UPGRADE FOR 1785-L11B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2203PTE RSVIEW32 WORKS 300 WITH RSLINX (PORTUGUESE)

RSI Software Products 9701-VWSB025JPU1 RSV SE STATION 25 TO SE SRV 25 UPG JAPANESE

RSI Software Products 9399-FW5FBGRDE RSLGX FRAMWKS FUNCTION BLDR GET'G RESULT GUID(GERM

Motion Control 2098-DSD-150X-DN DRIVE, 65A/150A, ULTRA3000 W/DEVICENET/INDEX

BC5008TBW0000 18 Inch Intelligence Industrial Computer - Bundled - Performance Series - w/ Windows 2000

IC300DIM310 16 DC Inputs (12/24vdc, pos/neg logic)

IC752ECD550RR Display Station 1493 - 14" XGA (1024x768) resistive touch screen, Pentium 133, 32MB, 1.2 Gig hard drive, expansion slots, Ethernet, with CIMPLICITY HMI and Win NT

MTR-3S45-H-R-0-C-SRR Servo Motor Nema56C with Seal

ZA06B-6093-K301 Beta amplifier CX11 connector kit.

20BH170A0AYNANC0 PowerFlex 700 AC Drive 20B

20G14TE395AN0NNNNN PowerFlex 755 AC Packaged Drive

25A-A4P8N104 PowerFlex 523 0.75kW (1Hp) AC Drive

2711P-T12C4A8 PanelView Plus Terminal

OPC-G11S-PG(速度闭环卡)

1492-JDG3C 2.5 square mm Double Level Ground Block

1492-W6-B IEC Term Blck 8x47.6x41mm Screw

软启动器 3RW44221BC34

性能信号模块 6ES7 521-1FH00--0AA0 DI 16：数字量输入模块，DI 16x 230V AC BA, 35mm 模块，不含前连接器

156-B30CA1 30 A Contactor

1746-IM16 SLC 16 Point 240V AC Input Module

1786-TNCLP4 ControlNet Media Connector

193-T1BC36 29-36 A IEC Bimetallic Overload Relay

20-HIM-A6 PowerFlex Architecture Class HIM

2090-CSBM1DF-14AA25 Kinetix Cable Single DSL 2090-Series

20AC015C3AYYANC0 PowerFlex 70 AC Drive 20A

GA647TPR935 Proficy GlobalCare Assist for CIMPLICITY HMI ProServer 35,000 I/O Runtime System

GP647IFSTRN00075 GCP iFIX Std HMI 75 I/O Run

IC600CB525RR Advanced Logic Control Module

IC647HSTCSCCP2M Historian Enterprise Corporate Client Enterprise Connection Pack 2 Users (M4 Key)

IC647UDCM UDC:Honeywell UDC Controllers

IC693UAL006RR 23pt DC In/Relay Out/DC Out/2 AI/1 AQ, AC Pwr. Sup.

IC756RDV001E-97 DV Development - Irix Op Sys Addt'l User, English, Version 9.7

MicroLogix 1200 System 1762-L24BWAR ML 1200 24/DC/RLY/AC 2 PORT

PLC-5/1771 System 1771-DE ABSOLUTE ENCODER MODULE

Distributed I/O 1794-IB16 24V DC SINK INPUT MODULE, 16 POINT