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PXB44H-02AA-C8

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滚珠丝杠在机床行业的普遍应用，推动了加工机床行业的快速发展，但机械式传动的局限性，已无法应对日益高速化、高效化切削的发展趋势。直线电动机式就是在这种趋势的需求下产生的一种高速高效传动方式，特别是机床的高速传动发展跨上一个新台阶。德国作为世界先进机床的先驱，20世纪80年代就开始了高速铣削和车削技术的研发。1993年，德国EXCELLO公司推出了世界上第一个由直线电动机驱动的工作台HSC-240型高速加工中心，机床主轴最高速达到24 000r/min，最大进给速度为60n/min，加速度达到1g。

当进给速度为20m/min时，其轮廓精度可达0.004mm。美国的Ingersoll公司紧接着推出了HVM-800型高速加工中心，最大进给速度达到75.20m/m i n。

1996年开始，日本相继研制成功采用直线电动机的卧式加工中心、高速机床、超高速小型加工中心、超精密镜面加工机床、高速成形机床等。从此以后，直线电动机在高速数控机床的应用如雨后春笋般地迅速发展起来。近十年来，世界上各工业发达国家纷纷投入巨资，大力研究、开发成功不少直线电动机驱动的高速数控机床，并逐渐有抢占传统滚珠丝杠市场的态势。

直线电动机加工中心在国外的宝马、通用等著名汽车公司已经有成熟的应用，在国内上汽通用、东风雪铁龙、昌河铃木、海马汽车等也有整线的应用实例。本文从技术分析和应用实例上进行了直线电动机和滚珠丝杠驱动加工中心的对比。图1为Comau Urane25直线电动机高速加工中心。
传动原理分析对比滚珠杠副存任的问题如下：

（1）“旋转电动机+滚珠丝杠副”的直线驱动方式存在着多个弹性环节，当整个系统在高速运动时，会出现刚度下降，同时弹性变形使系统的阶次变高，系统的鲁棒性降低，从而使伺服性能下降。弹性变形是数控机床产生机械谐振的根源。

（2）中间传动环节的存在，增加了运动体的惯量，使得位移和速度响应变慢。

（3）间隙死区、摩擦、误差积累等因素，使进给速度和加速度受到限制。

（4）动转平稳性较差，在高速运动下噪声易发热。

（5）精度保持寿命相对短。
而直线电动机以—个运动部件实现直线运动，则具有以下优点：直接驱动中力是无接触传递的，因此无磨损，使用寿命长，维护简单；传动刚性高，推力平稳，直接驱动，弹性环节减少，系统刚性提高，传动效果高；定位精度和重复定位精度高，可达亚微米级，比伺服电动机及滚珠丝杠副传动的加速度和重复定位精度提高7～10 倍。
 

Motion Control MPL-A4540C-MK24AA MOTOR,SERVO,10.2 NM,1500RPM,MULTI,230V,BRK,13KG

Motion Control 8720SM-037S4KAS2 37 KW/76.1 AMP, 750VDC, AC MOTOR WITH SRM60 ENC.

ABKSTDN0000/ABD 6" Color STN, TCP Label, 24Vdc, with AB DH Plus,UL,cUL,CE,UL1604

IC5008TBN0000 18" Intelligence Industrial PC, Performance Series WinNT

IC655MDL524RR Input Simulator Module, 16 or 32 Points Switch Selectable

MSCPX-106404NT Marathon Exp CPU - 233 MHz CPU, 64M, 4G, WinNT, 2 ISA and 2 PCI/ISA expansion slots

MTR-3S65-G-R-B-E-SRR Servo Motor 24V Brake, Seal

20AD8P0A3AYNACC0 PowerFlex 70 AC Drive 8 A at 5 Hp 20A

20BD034A3AYNANC0 PowerFlex 700 AC Drive 34 A at 25 Hp 20B

20G11GD052AA0NNNNN PowerFlex 755 AC Packaged Drive

22D-CCB PowerFlex 40P B Frame Cover Kit

140CRA21220 Quantum DIO站适配器和电源,24VDC,独立,3A,双电缆

290D-FBP-G1-3 Direct Online Starter

E5EZ-Q3 NEW 外型：48×96mm开孔；45×92电源：100V-240VAC

1492-SPM2C005 MCB Supplementary Protector 0.5 A

软启动器 3RW30181BB04

电机启动器 3VU16402MK00

150-F135NBDB SMC Flex Smart Motor Controller

1732D-8X81212D ArmorBlock 16 Point Combination Block

1771-ODD 1771 16 Point Digital Output Module

193-ED1AB E1 Plus 0.1-0.5 A IEC Overload Relay

198E-PNT IEC Neutral Enclosure Accessory

2090-CPWM6DF-16AA15 TL-Series 15m Standard Power Cable

2094-PRS5 Kinetix 6000 Slim Power Rail

DT1000-16D 15in IPC 5/100 w/128MB RAM and Windows 2000, No CD or Floppy. Includes : (1) License VisualMEM ShopFloor, (1) VMEM-GMOD and (1) VMEM-IMOD/DT.

GFK-1034 Series 90-30 Genius Bus Controller User's Manual

IC210NAR010 AC (85 to 264VAC) Power Source, 6 AC in/4out (Relay 8 Amp), not expandable,no LCD/Keypad, no cover.

IC647BDP000 Batch Development Pak

IC647PRTHE002C Proficy Portal Historian Edition Client Pack 2 Users (M1 Key)

IC693CPU360 CPU 360 Module (240K Bytes configurable user memory, 4K I/O, 8 Racks), no built-in Serial Ports .22msec/K, The battery for the CPU is now i ncluded in the CPU backplane box.

IC754VSI12MTD View Intermediate 12 Inch Mono Touch DC

MSI-EFF-100 Efficiency Management Clients 100 Pack

SLC/1746 System 1746-RL58 REPLACEMENT OCTAL LABEL KIT FOR CTLG # 1746-IC16

Distributed I/O 1734-TB3Q10 TEN 12-POSITION IP20 SCREW TERMINAL BASES

Application-specific products 9307-EMCHTENE RSENERGYMETRIX CHARTPLUS

Operator Interface 2711-NDRC DH+/RIO CONNECTOR FOR PV1200/1400E/1000E

Support 9302-MGXR SUPT REINSTATEMENT CONTRACT FOR 9302MGX

Support 9510-PBENR SUPT REINSTATEMENT CONTRACT FOR 9510PBEN

DeviceNet Products 1784-PCD1 DEVICENET PCMCIA CABLE (PC CARD CONNECTOR TO

RSI Software Products 9301-2SE3350U2 UPGRADE: IN-SUPT: RSVIEW32 RUNTIME 300 TO 5000

RSI Software Products 9310-CPSAUTOENE RSTESTSTAND ENTERPRISE AUTOMOTIVE

Motion Control MPL-SSN-A9B9 KIT,SHAFT SEAL,FOR MPL-A9XX AND MPL-B9XX MTRS

Silver Series 1747-PT1 HAND HELD TERMINAL - INCLUDES 6 FT/1.8 M CABLE

HE693DNT250 DeviceNet Scanner (master) module for Series 90-30.

IC648CTL970 CIMPLICITY Control 90-70 Annual Maintenance

QPI2D100L2P QUICKPANEL MONO 10.5" LCD

ST-4214 STXi analog output module 4 Channels, 4~20mA, 12bit

20BC170A0ANNANA0 PowerFlex 700 AC Drive 20B

20F1AGC205JA0NNNNN PowerFlex 753 AC Packaged Drive

22A-D8P7N104 PowerFlex 4 3.7 kW (5 Hp) AC Drive

140DAI45300C Quantum 开关量AC输入,32点,48VAC,8点成组隔离,CC

284D-FVD2P3B-10-CR-SB DeviceNet Variable Frequency Drive

WS02-OPCC1-E OPC SERVER

1492-RXIM24-8R BUL.1667-PANELCONNECT INP

WinCC 上位监控软件 6AV6381-1BM06-0DV0 "WinCC?V6.0 RC?128?（128 个外部变量）"

变送器 3RS17222ET00

1497B-A1-M13-0-N 50VA 120x240-24V 60Hz CPT

1606-XLRED40 1606 Power Supply

1768-PB3 CompactLogix L4x DC In Power Supply

188-K4D010 Miniature Circuit Breaker 1 A

194R-B32-1753 BS88 194R Disconnect Switch

2090-CPBM7DF-10AF15 MP-Series 15m Continuous-Flex Cable

2090-XXNPMP-14S09 MP-Series 9 m Length Power Cable

CBL-13-MP-30 Power cable for MTR-1220 or MTR-1235 or MTR-1300 or MTR-1400 or MTR-1N series stepping motors. 30 feet

GC647WFL025 Proficy GlobalCare Complete for Proficy Workflow - 25 User License

IC200SET001 Ethernet to Serial Interface

IC646TBLSS40K Proficy Troubleshooter for Intelligent Historian for Hist 40000 Points

IC647NMA000 CIMPLICITY HMI Marquee Device Communications

IC693ACC305 EEPROM Chips (qty 4)

IC698RMX016 PACSystems RX7i Redundant Memory Xchange 16MB Memory

IC800VMCB2050 Motor power and brake power cable for 2 kW VersaMotion servo motor- 5 meter

SLC/1746 System 1746-IV8 DC INPUT MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6155R-14S2KH VERSAVIEW NON-DISPLAY COMPUTER

Application-specific products 6556-SCBK2 SLC FIXED CLUTCH/BRAKE KIT

Operator Interface 2711-T5A3L1 PV550 MONO TOUCH, DH485 & RS232 PRINT

Support 9301-2SE2300DES SUPT RENEWAL CONTRACT FOR 93012SE2300DE

Support 9307-64MGDBCR SUPT REINSTATEMENT CONTRACT FOR 930764MGDBCENE

DeviceNet Products 1732D-IB8M8 DEVICENET 24VDC 8 INPUT W/M8

RSI Software Products 9301-2SE250ITU3R RSVIEW32 WORKS 300-100K UPGRADE OUT-SUPT (IT)

RSI Software Products 9358-BNT03UB1 UPGRADE: IN-SUPT: RSBATCH 03 UNITS TO BUNDLE

Motion Control MPL-B310P-SJ24AA MOTOR,SERVO,1.58 NM,5000RPM,SINGL,460V,BRK,4.1KG

Motion Control 2090-XXNPY-16S07 CABLE,NON-FLEX,MOTOR POWER,Y,16 GAUGE,7M

GFK-0121 Genius Hand-Held Monitor User's Manual

IC641VPH300 VersaPro with Cable - Windows Programming Software for Series 90-30 and VersaMax PLCs with SNP Mini-Convertor and Cable (IC690ACC901)

IMC-316P-X-D IMC-D Series Servo Motor Controller, Enhanced, DeviceNet

PSPC-DC25 Prof Shop Floor SPC DC 25 User

20BC011A0AYYACD1 PowerFlex 700 AC Drive 20B

20DM325A0NNNBCANE PowerFlex 700S AC Drive 20D

2198-H070-A-T K5500 FR3 AC Bus Connector

2711P-RAK10 PanelView Plus Accessory

280-PWRM35G-M15 ArmorConnect 3-PH Power Media trnk cable

CQM1H-PLB21 脉冲I/O板 2点

1492-MUA1B-A4-A7 1771 - 1756 Conversion Mounting Assembly

模拟量输入/输出模块SM 6ES7 332-5HF00-0AB0 AO/8 通道，电压、电流，光电隔离，40pin 前连接器

行程开关 3SE53220SG21

运行版软件 6AV2107-4DB04-0AE0 SIMATIC WinCC Client for Runtime 专 业 版 V14 Upgrade WinCC V7.0..V7.3 RC/RT128 / RC/RT Client -> WinCC Client for Runtime 专 业 版 V14

1585J-M8HB-10 RJ45 Ethernet Media

1756-SPESMNSE L7SP Energy Storage Module-No Energy

188-K1D320 Miniature Circuit Breaker 32 A

194E-Y32M-1753-6N 32 A 194E Load switch

2090-CFBM7E7-CEAF12 Kinetix 12m Extension Cable

2090-UXNPAMP-10S09 MP-Series 9 m Length Power Cable

BC646TRT935 Server 35,000 I/O Runtime System with Proficy GlobalCare

GC647IFPLSR00150 GCC iFIX Plus SCADA 150 I/O Srv

IC200CBL605 AB SLC 500, RJ-45, RS-484 Cable to DataPanel 45/65/85

IC646MPS010 Logic Developer PLC Standard 10 Pack

IC647IFSCTSSPRT05C iFIX TS SCADA Support on SCADA -5 Clients OEM (M1Component Part)

IC670ALG230RR Analog Input Current 8 Pt. Grouped

IC697CPU780 Hot Standby Redundancy CPU, 386, 12K Discrete I/O, Exp. Mem., Floating Pt.

IC800PSHV011 PSM-11HVi 11 kW high voltage power supply kit for Alpha servos

ControlLogix/1756 System 1756-OC8 30-60 VDC 2 AMP OUTPUT 8 PTS (20 PIN)

Industrial Computers 6182H-10KRH15B VVCE 1000, KEYPAD, STD MEM, CNET, AC

Process Control 1757-FIMEXP050 FOUNDATION FIELDBUS FIM MODULE EXPANSION

Operator Interface 2711P-RDB10C PV PLUS 1000, KEY/TOUCH SCREEN DISPLAY MODULE

Support 9355-WAB1OEMENS SUPT RENEWAL CONTRACT FOR 9355WAB1OEMEN

Support 9351-VSRTS SUPT RENEWAL CONTRACT FOR 9351VSRT

ControlNet Products 1785-L46C15 PROTECTED CONTROLNET PLC-5/40 CONTROLLER, 48K WORD

RSI Software Products 9301-2SE2400FRU2 RSVIEW32 WORKS 300-32K UPGRADE IN-SUPT (FR)

RSI Software Products 9355-WABOEMDEE RSLINX OEM - GERMAN

Motion Control MPL-A320H-SJ24AA MOTOR,SERVO,2.26 NM,3500RPM,SINGL,230V,BRK,5.1KG

Motion Control 2090-DAPC-D0909 CABLE, NON-FLEX, CN3 SERIAL COMMUNICATIONS, 09M

CBL-115 Cable. Modicon 984 Modbus (RS-232)

IC5008TBX0000 18" Unbundled Intelligence Industrial Computer with WIN XP Performance Series

IC800PCUBC04S030 PowerCube Flying Lead Interface Cable, 400 Steps/Rev & Power Save Enabled, 3 Meters

OC647IFESGDV00075M iFIX Optn: ESig & ERec 75 I/O Development (M4 Part)

20AD027A3AYNACC0 PowerFlex 70 AC Drive 27 A at 20 Hp 20A

20DC300A0EYNBNANE PowerFlex 700S AC Drive 20D

20L-GH10-A1 Hose Kit,(2)10 Ftx1 In. Dia.,W/ Fittings

25C-E4P2N104 PowerFlex 527 2.2kW (3Hp) AC Drive

280-PWRM22C-M015 ArmorStart Three-Phase Power Media

FX2N-16MR-001 主机8入/8出 继电器输出

1492-M6X10C Connection Products

1494H-EN3H2 Heavy Duty Fusible Safety Switch

软启动器 3RW44466BC44

ET 200SP 6ES7193-6BP20-0BB1 基座单元 BU20-P12+A0+4B ，类型B1，直插式端子，适用于交流输入/输出模块，20mm宽

1585D-M4TBJM-2 Micro D-Code, QD Style Ethernet Media

1756-EWEB ControlLogix ENET/IP Web Server Module

1794-OV32 Flex 32 Point Digital Output Module

194E-DA16 194E Load switch

2090-CCMUSDS-48AA03 Kinetix 3 cable to 1203-USB 3m

2090-DANPT-16S15 TL-Series 15 m Length Power Cable

ABKSTDN0000/DVN 6 inch Color STN/ TCP Label/ 24VDC/ with DeviceNet/ No Agency Approvals

GC646PEW100E Proficy GC for OP EWS Development Software Unltd I/O

HE800ACC108 Cage-clamp (screw) style I/O plug, 8-terminal. (Qty 10)

IC640BRM318RR Workmaster Extended RAM, 512K Bytes

IC647HSTSSEO1500KM eSignature Option for Historian - Standard Server 1,500,000 Points (M4 Key)

IC660BLD120 Cover w/Label for IC660BBD120

IC695CMM002CA RX3i serial communications module. Two isolated RS-232/485 port. Supports Serial Read/Write and Modbus Master/Slave. Requires Unversal Backplane. Conformal Coated

IC756WET100K-22 Custom Editor Toolkit, Korean, Version 2.2

CompactLogix System 1769-ECR RIGHT END CAP/TERMINATOR

PLC-5/1771 System D1771-6.5.116 FAST ANALOG INPUT MODULE USER MANUAL

Process Control 1757-FIM FIELDBUS INTERFACE MODULE

Operator Interface 2711P-B7C4D1 PV PLUS 700, KEY/TOUCH, ENET, DC PS, STD MEM

Support 6500-PS2S SUPT RENEWAL CONTRACT FOR 6500PS2

Support 9358-PLTM2600R SUPT REINSTATEMENT CONTRACT FOR 9358PLTM2600ENE

Support F1785-BEMSERA FIRMWARE UPGRADE FOR 1785-BEM COMMUNICATION MODULE

RSI Software Products 9301-2SE2200KOU1 RSVIEW32 WORKS 150-300 UPGRADE IN-SUPT (KO)

RSI Software Products 9701-VWSB000FRU2 RSV SE STATION 100 - UNLTD DISP UPGRADE (FRENCH)

RSI Software Products 9399-COMPGR RSBIZWARE COMPLIANCE TRACK GETTING RESULTS GUIDE

Motion Control 2098-IPD-HV100 HIGH VOLTAGE DRIVE, 23A/46A, ULTRA5000

BC5002TAN0000 12 Inch Intelligence Industrial Computer - Bundled - Standard Series - w/ Windows NT

IC300ASC100 ASCII BASIC. Three ports, two active at any one time. 64K of program memory.

IC752DTX300 DataPanel 30, 2 x 20 LCD message center, used DataDesigner to program messages

MTR-3S35-G-R-B-E-SRR Servo Motor Nema34 24V Brake, Seal

ZA06B-6079-K811 Motor power straight connector for B8/3000is or B12/3000is motor

20BE144A0ANNAND0 PowerFlex 700 AC Drive 20B

20G14TC540JN0NNNNN PowerFlex 755 AC Packaged Drive

25-RF033-DL PowerFlex 520 33A 480V EMC Filter Kit

2711P-RW6 PanelView Plus CE Accessory

FRN18.5P11S-4CX 3 0 KVA 37A 18.5KW 3相AC380V/50Hz/60Hz

1492-JD3-Y IEC 2-Ckt Feed-Through Blk 2.5mm

1492-W3-B IEC Term Blck 8x47.6x41mm Screw

软启动器 3RW40752BB35

工艺型 CPU 6ES7 515-2UM01-0AB0 CPU 1517T-3 PN/DP，3 MB 程序，8 MB 数据；2 ns；集成 X1: 2x PN 接口，支持 IRT；X2: 1x PN 接口，支持 RT；X3: 1x DP 接口

156-B20AB3 20 A Contactor

1746-F4 SLC Power Supply Fuse

1786-RG6 ControlNet Coaxial 1000 Feet Cable

193-T1AB40 2.9-4.0 A IEC Bimetallic Overload Relay

20-FR09118 COVER, WIREWAY, PF700H, PF700S, FR9

2090-CSBM1DF-14AA05 Kinetix Cable Single DSL 2090-Series

20AC015A0AYNAEC0 PowerFlex 70 AC Drive 20A

GA647TDV999 Proficy GlobalCare Assist for CIMPLICITY HMI Viewer Development System

GP647IFPRRN00150 GCP iFIX Profsnl SCADA 150 I/O Run

IC600CB501RR Basic Logic Control

IC647HSTCS15KM Historian Enterprise Corporate Server 15000 Points (M4 Key)

IC647TRT935 CIMPLICITY HMI Server 35,000 I/O Runtime System

IC693PWR322RR Power Supply, 24/48 Vdc, 30 Watts

IC756MDV010J-98 DV Draw Dvlpnt on Alpha OpenVMS, Japanese, Version 9.8

MicroLogix 1000/1761 System 9399-RL50GRPT RSLOGIX 500 GETTING RESULTS GUIDE (PORTUGUESE)

PLC-5/1771 System 1771-NOV HIGH RESOLUTION ISOLATED ANALOG MODULE

Distributed I/O 1794-ACN15K CONFORMAL COATED, SINGLE MEDIA ADAPTER, CONTROLNET

Communications 9351-WKTS INTERCHANGE FOR WINDOWS

Operator Interface D6190-6.5.33 CONTROLVIEW DYNAMIC DATA EXCHANGE SERVER USER MNL.

Support 9358-BA10R SUPT REINSTATEMENT CONTRACT FOR 9358BA10ENE

Support 9392-CDRSRUE DATADISC ENGLISH/RUSSIAN BUNDLE

RSI Software Products 9324-RL0100ITE RSLOGIX 500 STARTER ITALIAN CD

RSI Software Products 9301-2SE3500U3 UPGRADE: IN-SUPT: RSVIEW32 RUNTIME 300TO 100K

RSI Software Products 9356-STD2300U2 UPGRADE: IN-SUPT: RSSQL STAND.300 TAG TO 1500 TAG

Motion Control Y-1002-1-H04AA MOTOR,SERVO,0.17 NM,4500RPM,ENCDR,115V,BRK,0.91KG

5003S-24 Obsolete - Message Center. 1 Line, 9MM, Green VFD. SLAVE Unit. 24 VDC. NEMA 4

IC200CHS102 I/O INTERPOSING DISCONNECT STYLE, 16 PT EXPANSION

IC694MDL740 OUTPUT MODULE 12/24 VDC 0.5AMPS 16 POINTS POSITIVE LOGIC

MSI-WEB-10-43 Web or Excel Reping Clients 10 Pack-43

VSPCSE-ADMUP VisualSPC SE Admin Upgrade License from Standard (requires customer ha ve current SAFE).

20BD052A0AYNANA0 PowerFlex 700 AC Drive 52 A 40 Hp 20B

20G11LC1K1JN0NNNNN PowerFlex 755 AC Packaged Drive

22D-D4P0N104 PowerFlex 40P- 1.5 kW (2 HP) AC Drive

140EIA92100 Quantum AS-I MASTER模块, 1通道

290E-FBZ-G1 Direct Online Starter

LY4NJ 24VDC，110VAC，220VAC，4开4闭，触点10A LED灯

1492-SPM2C250 MCB Supplementary Protector 25 A

软启动器 3RW30282BB04

电机启动器 3VU16403MN00

150-F251FBD Encl. SMC Flex Smart Motor Controller

1732DS-IB8XOBV4 Guard I/O 16 Point Digital Comb Module

1771-P4S 1771 Power Supply

193-EECD E1 Plus 1-5 A IEC Overload Relay

199-LG1 Terminal Lugs

2090-CPWM7DF-08AA25 MP-Series 25m Standard Power Cable

2094-XNSHT-1 Kinetix 6000 Shunt Module Connector Set

EDS-308-MM-SC-T C1 D2 6-port 10/100, 2 port multi-mode SC fiber (-40 to 75 deg C op temp)

GFK-1291 Field Control Distributed I/O and Control System PROFIBUS Bus Interface Unit User's Manual

IC220ACC103 MOTOR STARTER POWER CONNECTOR

IC647BWI010 Batch Opt: WorkInstruction Small Server Pak (10 Units)

IC647PRTKIT005C Proficy Portal Enterprise Edition Starter Kit 5 User (M1 Key)

IC693CPU374CA Conformal Coated.CPU 374 Module (240K Bytes configurable user memory) The battery for the CPU is now included in the CPU backplane box, Embedded Ethrnet 10/ 100Mbs w/built-in switch. No serial ports.

IC756ADV001E-99 DV Development - AIX Op Sys Addt'l User, English, Version 9.9

MSI-EFF-UNL-43 Unltd Site Clients - Efficiency Mgmt-43

SLC/1746 System 1746-RT30 REPLACEMENT TERMINAL BLOCK - AIC LINK COUPLER

Distributed I/O 1738-OA2M12AC3 120 VAC 2 OUTPUT WITH 3 PIN M12 CONNECTORS

Communications 1788-EN2DN ETHERNET/IP TO DEVICENET LINKING DEVICE