BC647MBS001
BC647MBS001
产品价格:¥355(人民币)
  • 规格:BC647MBS001
  • 发货地:GE
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    会员级别:钻石会员
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    商铺名称:福州聚福兴自动化有限公司

    联系人:陈先生(先生)

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    企业邮箱:20886962@qq.com

    联系地址:仓山

    邮编:350001

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      激光制造业亟需组建优秀的激光加工团队,大力普及激光加工技术,设立激光加工教学、科研和生产基地,加大相关技术同步研究,将机器人技术、仿真技术应用等大规模地应用到城市轨道车辆制造中,发展我国自主特色的激光加工设备以及加工工艺。激光加工技术在城市轨道车辆制造中的应用,包括焊接、切割、表面改性、打标、快速成型、打孔及微细加工等。文章以城市轨道车辆为研究对象,阐述了先进激光焊接、激光切割在城市轨道车辆制造和轮轨表面处理等的原理和特点,分析了目前激光加工技术在城市轨道车辆制造中的特点和应用前景,为缩短与国外先进技术的差距,加快轨道交通技术储备提供参考。

      城市轨道交通已成为现代城市公共交通的主动脉,具有运量大、能耗低、效率高、污染小、准点率高等优势。中国如今已成为全球城市轨道交通建设投入的主力军,甚至连许多二线城市都具备了轨道交通建设的条件与需求。
      随着中国政府“十三五”规划的提出,国家发改委已批复了多地轨道交通的规划,到2020年投资预计将超万亿。目前城市轨道车辆制造行业中,激光加工制造技术备受瞩目,其很大程度上提升了城市轨道车辆制造水平;轻量化与高速化的趋势,也持续为其提出新方向、新课题。

      由于中国的城市轨道交通起步较晚,因此为了缩短与国外先进技术的差距,应引进、研究和消化当前最新技术及设计思路,加快轨道交通技术储备,探究激光加工技术在城市轨道车辆制造中的应用。车辆激光焊接车辆转向架以及车体是城市轨道车辆上的关键构成,材质也经历了普通合金钢、不锈钢、铝合金型材几个阶段。目前在城市轨道车辆制造中,逐步引入了激光焊接等新的加工工艺。

      激光拼焊

      激光拼焊是城市轨道车辆中最被看好的技术之一,属于无接触焊接,可将不同钢种、厚度、表面处理的钢板焊接成一个整体,区别于电阻滚压缝焊,通过自由组合,使得构件变轻,零件变少,不仅提高可靠性,为宽体车制造奠定基础,同时也改善了焊接质量,提高了钢材收得率,并降低了生产成本。

      激光组焊

      激光组焊在城市轨道车辆车身制造中举足轻重,通过双件组焊、多件组焊,将已切割成形的各类车身构件,焊接成白车身分总成,进而总装成整车车身。激光组焊因其焊接强度高,可明显改善车身强度、刚度及密闭性。焊接同时结合面小、变形小、焊接速度快、可焊材料范围广,适合于柔性化生产,投资效益好。但激光组焊技术也有明显的缺点,如对夹具、被焊件、监测精度等要求严格,焊接后检测评价和返修困难,一次性投入大等。

      激光-电弧复合焊

      1) 不锈钢车体制造。城市轨道车辆车体通常选用不锈钢车体,由于电弧焊接后热影响及变形等较严重,因此为改善外观,过去常常进行涂装作业,而现在则选用激光或电阻焊进行作业。

      通过长期加工技术应用的实践、积累及分析,不锈钢接头焊接技术规范、疲劳曲线、硬度、抗拉强度、屈服强度、等技术指标相继被取得或检验,车体激光焊接样件的制评亦完成。


      2) 车辆转向架制造。城市轨道车辆转向架通常选用日本进口或国产的中厚合金钢板材,同时多选用熔化极气体保护焊。用于长直缝焊接的机械人手臂,已被各厂商所引进,来改善焊接稳定性;而开具有不同规格的坡口,通常留较小钝边,以确保熔透。激光-电弧复合焊优化焊接效率,显示了激光和电弧的特点;同时减少了设备和人员投入,降低了焊接成本,并且可选较大钝边。


      车辆激光切割

      激光切割技术特性城市轨道车辆制造厂商已大量使用激光切割技术,其加工的产品有很多,如车体、内装板材、转向架,常选用二维平面切割。激光可以加工出高精度、高切割断面质量的零件外形、轮廓和孔。

      固体(或CO2)激光切割机通常适用于碳合金钢、不锈钢,同时也适用于铝合金板,可达到理想断面加工质量和切割速度。以某企业为例,轨道车辆车体为不锈钢,选用6 k W激光和剪板机对6 mm以下板材下料。车辆转向架选用激光切割机对14 mm以下板材进行下料,其材料为Q345C低合金结构钢。

      下料环节激光切割

      城市地铁机车制造首先要准备相关材料,这个阶段激光切割技术尤为重要。激光切割与火焰切割相比,切割速度快、工件变形小、加工精度高、适用性强、节料省钱、经济适用[16],因此激光切割技术已被广泛用于轨道车辆制造中。以某企业为例,其高速动车组车体选用激光和剪板机对6 mm以下板材下料,材料为铝合金板材及型材。车辆转向架选用6 k W激光切割机对12 mm以下板材下料[17]。

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