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　　随着建筑行业的智能化程度越来越高，很多建筑机械已经代替了人工作业，大大的提高了工作效率，降低了人力成本的支出。混凝土输送泵，又称混凝土泵，由泵体和输送管组成，是一种利用压力将混凝土沿管道连续输送的机械，主要应用于房建、桥梁及隧道施工。为了提高输送泵的移动性，一般将泵体装在汽车底盘上，再装备可伸缩或屈折的布料杆，构成输送泵车。目前，主要分为闸板阀混凝土输送泵和S管阀混凝土输送泵。
　　设备结构及基本性能
　　本项目以山东某设备产商WF型输送泵车为例，其主要部件混凝土输送泵由料斗、泵送系统、液压系统、清洗系统、电气系统、电动机、行走底盘等组成。
　　泵送机构由2只主缸水箱、换向装置、2只混凝土缸、2只混凝土活料斗、分配阀(S形阀)、摆臂、2只摆动液压缸和出料口组成。整机性能和液压系统参数分别如表1、表2所示。
　工艺原理
　　混凝土活塞分别与主液压缸活塞杆连接，在主液压缸液压油作用下，作往复运动，一缸前进，则另一缸后退;混凝土缸出口与料斗连通，分配阀一端接出料口，另一端能过花键轴与摆臂连接，在摆动液压缸作用下，可以左右摆动。
　　泵送混凝土料时，在主液压缸作用下，混凝土活塞可前进或后退。同时在摆动液压缸作用下，分配阀与混凝土缸连通，混凝土缸与料斗连通。这样混凝土活塞后退，便将料斗内的混凝土吸入混凝土缸，混凝土活塞前进，将混凝土缸内混凝土料送入分配阀泵出。
　　当混凝土活塞后退至行程终端时，触发水箱中的换向装置，主液压缸换向，同时摆动油缸换向，使分配阀与混凝土缸连通，混凝土缸与料斗连通，这时活塞后退前进依次循环，从而实现连续泵送。
　　反泵时，通过反泵操作，使处在吸入行程的混凝土缸与分配阀连通，处在推送行程的混凝土缸与料斗连通，从而将管路中的混凝土抽回料斗。
　　泵送系统通过分配阀的转换完成混凝土的吸入与排出动作，因此分配阀是混凝土泵中的关键部件，会直接影响到混凝土泵的性能。
　　方案选型
　　该设备所需的控制点数为数字量输入12点，数字量输出8点。其中主要的输入输出点为正泵、反泵、远控/近控、主缸进/退、摆缸进/退、高压 /低压、电动机起动/停止、2个接近开关、4个电磁阀、指示灯运行指示。I/O点设置如表3所示。
　　由于该设备主要销往海外市场，设备厂商在电控系统选型时主要考虑产品的高可靠性和品牌知名度。前者保证设备稳定运行，最大限度降低售后服务的成本，甚至无需售后服务;后者有助于提升设备整体的品牌，提升在海外市场的竞争力。

ZTGMK160FC-7 Zenith GE 1600A Manual Transfer Switch 4P 4W 480V N1 Zenith MTS

(L23) 1 SIEMENS 1FT5062-0AC01-1-Z SERVOMOTOR L23

PHOENIX CONTACT IBS-IP-500-PS-2-BS USPP IBSIP500PS2BS

ALLEN BRADLEY 20P41AD330RA0NNN NSFP 20P41AD330RA0NNN

ALLEN BRADLEY 6008-LTV USPP 6008LTV

NACHI MFA540FYSBDB USPP MFA540FYSBDB

STEARNS 1081011A2FBF USPP 1081011A2FBF

SIEMENS 6SE9-216-8CB40 NSFP 6SE92168CB40

BARBER COLMAN 80BE-00044-212-V-00 USPP 80BE00044212V00

Siemens 6ES5 945-7UA21

Siemens SIMATIC S5 6ES5 945-7UA13

SIEMENS 6ES5-712-8BC50 NSFP 6ES57128BC50

Siemens 6ES5 490-8MA12 NSFP 6ES54908MA12

Siemens 6AV6 542-0AG10-0XA0 6AV6542-0AG10-0XA0 MP270B

Siemens K-TP178 6AV6 640-0DA11-0AX0 Protective Film

SALE AMD FX6100 6 Core 3.3G 8G500G 120G SSD HD7750/1G Gaming/Business PC

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Modicon AS-M484-104

Schneider Modicon AS-BDAP-209

Schneider Modicon ASB872002 Excellent Analog OUT Module AS-B872-002

Schneider Modicon AS-B863-001 USPP ASB863001

Schneider Modicon AS-BDEP-209 ASBDEP209 8 AC Input

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RIS TM-2482-P13-000-P2-00-RE-00 TEMPERATURE MONITOR 117

SIEMENS AA17-E001G-A USPP AA17E001GA

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Reliance Electric 0-57404-1E 0574041E Network Communications Module Repaired

SIEMENS Drive 6SN1112-1AB00-0AA1

SIEMENS SUN SG-XL8500-SDLT6FC SDLT600 FC Tape Drive SL8500

SIEMENS 6FC4600-1AS01 Free Ship

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Allen Bradley Versa View 1500H 6189-RDT15CA 2711P-RN6 6182-15TEH6B

ABB IRB 1400 SER 14-20050 ROBOT S4C PLUS CNTRLR TEACH PENDANT W/ MATCHED SET

Advanced Energy RFPP RF10S 7520709010

(O1-10) 1 G&L MOTION CONTROL M.1302.1226 SERVO MOTOR O1-10

MEASUREX 09437701 USPP 09437701

ALLEN BRADLEY 1336F-B020-AA-EN-HAS1-L4 NSFP 1336FB020AAENHAS

GE FANUC IC752WTD805-CB USPP IC752WTD805CB

FANUC A16B-1211-0150 USPP A16B12110150

SIEMENS 6DS1-211-8AA USPP 6DS12118AA

RELIANCE ELECTRIC 45C-410B USPP 45C410B

SIEMENS 6RB2-101-3A-Z USPP 6RB21013AZ

Siemens 6ES5 470-7LA13 6ES54707LA13

Siemens 6ES5-950-1AA61 USPP 6ES59501AA61

SIEMENS 6ES5-441-4UA13 USPP 6ES54414UA13

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Siemens S5 6ES5436-4UA11 6ES54364UA11

SIEMENS C98043-A1601-L1

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Square D 8030 CCK212

OMRON C500-RM001 3G2A5-RM001E SYSMAC C500 MASTER GLASS REMOTE MODULE INTERFACE U

WS-C2960-48TC-S CISCO CATALYST 2960-48TC SWITCH-1YEAR - GRADE A Fast Shi

SIEMENS 6ES7-322-1HH00-0AA0 6ES73221HH000AA0 NIB

SIEMENS SINUMERIK 6FC5203-0AF01-0AA0 Membrane Keypad

Saftronics CIMR-G3U42P2

Schneider Modicon ASP120000 AS-P120-000Compact supply

Schneider Modicon AS-B552-000 USPP ASB552000

Schneider Modicon AS-W801-002 USPP ASW801002

Schneider Modicon AS-BDEP-218 DISCRETE INPUT MODULE

Schneider Modicon AS-B827-032 32 point Input Module

MODICON AEG PANELMATE PLUS OPERATOR INTERFACE MM-PMC2-200 PARTS OR REPAIR

SIEMENS Digital Input Module 6ES5436-4UA12 NIB Box Opened to Meke Pictures

SFP-GE-Z CISCO GENUINE 1000BASE-ZX GIGABIT ETHERNET SFP DOM

Siemens OP-393 II C 6ES5 393-0UA13 OP393 6ES5393-0UA13 OP 393-II C

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Standard Communications TVM450 TV Modulator refurbished

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SIEMENS Circuit Board 6SC6300-0FE01 SIMODRIVE

SIEMENS 6FC5247-0AF11-0AA0 6FC5 247-0AF11-0AA0 Direct Control Key Module

Advantech RS-422/485 Isolated Repeater ADAM-4510S

ALLEN-BRADLEY 1734-OA2 120/230 Vac 2 Channel Output Module IN BOX

ABB BAILEY SYMPHONY CONTROLS DIGITAL IMASI23 ANALOG INPUT SLAVE MODULE 88228

ADEPT TECH 10332-11400 NSPP 1033211400

(1000 pcs) x DS4E-S-DC5V PANASONIC/ AROMAT RELAY

INDRAMAT DDS02.1-W050-DA01-00 USPP DDS021W050DA0102

TELEMECANIQUE TSX-P474-25 USPP TSXP47425

ENDRESS & HAUSER 83F08-CFUDAANAB3AE NSFP 83F08CFUDAANAB3A

CUTLER HAMMER CPS160220YAH USPP CPS160220YAH

QUALITROL IDM-LSU-MKII NSPP IDMLSUMKII

MODICON AS-P451-522 USPP ASP451522

INDRAMAT PLCB02-02-FW USPP PLCB0202FW

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Siemens 6ES5-535-3MA12 NSFP 6ES55353MA12

SIEMENS 6ES5-374-1KH21/6ES5374-1KH21 256K MEMORY MODULE XLNT

Siemens 6ES5 318-8MA12 S5 Interface Module

Siemens 6GK1-143-0AB01/6GK11430AB01 Comm Module NICE OFFERS ACCEPTED

Siemens 6RA24 C98043-A1605-L1-5-7 Board

Siemens TP270 LCD Display for 6AV6545-0CC10-0AX0

Siemens 6ES5951-7LB14

LOT 2 Allen Bradley 1492-IFM20D120N INTERFACE MODULE

Yamaha O2R96 VCM Digital Mixer

Siemens 6ES7 223-1PL00-0XA0 6ES7223-1PL00-0XA0 in Box Seal Opened

SIEMENS OP7 6AV3 607-1JC20-0AX0

Reliance 0-51811-1

Schneider Modicon AS-B802-008/ASB802008

Schneider Modicon AS-9385-001 USPP AS9385001

Schneider Modicon AS-P420-61M USPP ASP42061M

Schneider Modicon AS-B550-000 NSFP ASB550000

Schneider Modicon AS-884A-201/AS884A201

MODICON TELEMECANIQUE C1600 W81491349 WELDING VFD OP PANEL DATA ENTRY PANEL

Siemens Simatic S7 1P6ES7 131-4BD01-0AB0 Digital Input Module

Siemens 6ES7 332-5HD01-0AB0 -- 6ES73325HD010AB0

Siemens Simatic Output Module 6ES5440-8MA11 NOS

SIEMENS Sinumerik 6FC5403-0AA20-1AA0 6FC54030AA201AA0

SIEMENS SINUMERIK MODULE DRIVE 1P 6SL3040-0NC00-0AA0 A5E01585149 VERSION CNIB

SIEMENS 2008 Simodrive LT-Modul INT. 15A 6SN1123-1AA00-0AA1

SIEMENS SIMODRIVE 6SN1123-1AA00-0AA1

SIEMENS CONTROLLER CARD 6FC5357-0BB34-0AE0

Advantech Remote Data Acquisition Module ADAM-4017 NIB

Allen-Bradley 2711-B5A5L1 Series H Panelview 550 Touchscreen REV D FRN 3.13

ABB AC 800M PM856 3BSE018128R1 & PM856K01 3BSE018104R1

Acterna JDSU FST-2310 Module w/ OC48 OC12 OC3 For FST2000 TTC 2000 TBERD 2310

6ES71310BL100XB0 Brand , Factory Sealed,

8562EC Portable Spectrum Analyzer, 30 Hz to 13.2 GHz with CAL &

SIEMENS 6SE7-024-7TD51-1AA0 USPP 6SE70247TD511AA0

BAILEY CONTROLS INICT-13A NSFP INICT13A

ATLAS COPCO 4240-0367-81 USPP 4240036781

MODICON AS-521P-011 NSFP AS521P011

INDRAMAT TDM-3.2-030-300-W1 USPP TDM32030300W1

BALDOR BSM90A-1150AA USPP BSM90A1150AA

WESTINGHOUSE 5D32161G02 USPP 5D32161G02

Siemens 6ES5-451-4UA14/6ES5451-4UA14 DIGITAL OUTPUT MODULE NIB

SIEMENS 6ES5 705-0AF00 6ES57050AF00

SIEMENS S5 6ES5 434 7LA12

Siemens S5 CPU 945 6ES5 945-7UA21 6ES5945 6ES59457UA21

SIEMENS 6ES7090-0XX84-0FF0

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HONEYWELL TK-MUX021 REV E SERIAL INTERFACE MODULE

WEIDMULLER 8155620000 INTERFACE MODULE RS SD25B LPK2

SIEMENS 6ED1-052-1FB00-0BA2 6ED1052-1FB00-0BA2 FreeShip

Siemens LOGO! 6ED1052-1CC01-0BA6 ping

Omron 3G2S6-CPU11

Schneider Modicon AS-J812-000 ASJ812000 Remote I/O Adapter

Schneider Modicon REMOTE INTERFACE MODULE AS-P453-612

Schneider Modicon AS-H827-107 NSPP ASH827107

Schneider Modicon MODICON/ AS-B550-000 OUTPUT MODULE XLNT

Schneider Modicon AS-H810-208

Schneider Modicon REMOTE I/O PROCESSOR S908 RIO INTERFACE MODULE AS-J890-101

Telemecanique SCHNEIDER TSXDSZ32RS

Schneider Telemecanique TSX08CD12M8DS NIB

SIEMENS TM-E15C26-A1 USPP TME15C26A1

Siemens 6AV3-617-1JC20-0AX1 Operator Interface WOW

SIEMENS Sinumerik 6FX1111-0AM02. CPU Slave Module .

Ford Communication System Module OEM

SIEMENS SIMODRIVE SERVO DRIVE 6S1124-1AB00-0AA1 FOR PARTS OR REPAIR

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SIEMENS MOORE 61VH PNEUMATIC VCH BOOSTER RELAY NIB

Allen-Bradley AB Panelview 1000 Cat 2711-K10C1

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AC TECH Model # Q14075B 75HP VARIABLE SPEED AC MOTOR DRIVE

A06B-1234-B411#N111 FANUC SERVO PARTS

78092-1R

REXROTH MA4/200-7301-M USPP MA42007301M

ALLEN BRADLEY 6180-ADIDCFBCCZZ USPP 6180ADIDCFBCCZZ

ALLEN BRADLEY 2711-K9A3 USPP 2711K9A3

INDRAMAT TDM1.2-050-300-W1-220 USPP TDM12050300W1220

YOKOGAWA 3760-31-02/D/RS-232C/REM/AK-02/LMP USPP 37603102DRS232CR

XYCOM 3515-01L214103501X USPP 351501L214103501

KLOCKNER MOELLER DP-32DI/P-ECO NSFP DP32DIPECO

Siemens 6ES5-265-8MA01 NSPP 6ES52658MA01

SIEMENS 6ES5 410-7AA11 6ES54107AA11

SIEMENS RELAY OUTPUT MODULE 6ES5 451-7LA11 IN BOX

Siemens Comperator Module 2X Input 6ES5 461-8MA11 SURPLUS

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Siemens OP177B 6AV6642-0DA01-1AX1 Touchscreen Glass

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Texas Instruments 530C-1104

TAS Gemini Warp Dual Terminal Emulator RS-232/530-A Interface Module

TYAN S2880 THUNDER K8S S2880UGNR. DUO SOCKET 940 AMD-8131 CHIPSET ON BOARD SCSI

Siemens CPU313C 6ES7-313-5BE00-0AB0

Modicon MA-9255-000 (B9550T)

Schneider Modicon /AEG/Schneider AS-BDEP-254/ASBDEP254 Input

Schneider Modicon ASB872011 TESTED Analog Output Module AS-B872-011

Schneider Modicon AS-BDEP-220 USPP ASBDEP220

Schneider Modicon AS-BDEP-217 Discreet IN 24VDC ASBDEP217

Schneider Modicon -AS-884A-100

Schneider Modicon Discrete Output M AS-BDAP-216N ~ SURPLUS~ Qty. x4

Schneider TELEMECANIQUE Inverter ATV08HU09M2X in Box

Schneider Electric Input Module TSXDEY16FK

PWR-RPS2300 CISCO REDUNDANT POWER SYSTEM 2300 AND BLOWER

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Mercedes CL500 w215 2000-2002 MOTOROLA COMMUNICATION MODULE TANAPA SYN9266B

SIEMENS SIMODRIVE 6SN1123-1AA00-0KA1

SIEMENS SINUMERIK 840D/DE NCU 571.5 6FC5357-0BB15-0AA0 6FC53570BB150AA0 NIB

SIEMENS /MOORE 39ACM12NAN APACS ADVANCED CONTROL MODULE 16139-2/09

Allen-Bradley SLC500 Input/Output Module 1746-IO12 Series B

ALLEN BRADLEY SERIES 9 OPERATOR INTERFACE COMPUTER 8520-VOP1 REV. 01

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A06B-0147-B088#7075 FANUC SERVO MOTORS

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OMRON F3SN-A1507P25 NSFP F3SNA1507P25

ALLEN BRADLEY 1756-L64 NSPP 1756L64

ALLEN BRADLEY 1336F-BRF75-AA-EN-HASP-L5 USPP 1336FBRF75AAENH3

GENERAL ELECTRIC DS200GSIAG1CFD USPP DS200GSIAG1CFD

SYMAX 8030-ROM-871 NSFP 8030ROM871

SIEMENS SSJ1D NSFP SSJ1D

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Siemens Simatic S5 944B 6ES5 944-7UB11 CPU 6ES59447UB11

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Rupert Neve Designs 543 Mono Compressor-Limiter DEMO UNIT

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Wago 750-872 Programmable Fieldbus Controller for Telecontrol Applications

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